Pen-like universal serial bus (USB) flash drive with deploying and retracting functionalities

• US 8,014,130 B1
• Filed: 12/04/2007
• Issued: 09/06/2011
• Est. Priority Date: 02/26/2004
• Status: Expired due to Fees

• Current Assignee: Super Talent Technology, Corporation
• Original Assignee: Super Talent Electronics, Inc.
• Inventors: Lee, Charles Chung, Nguyen, David, Ni, Jim Chin-Nan, Nan, Nan, Shen, Ming-Shiang, Ma, Abraham C.
• Primary Examiner(s): Semenenko; Yuriy
• Assistant Examiner(s): Aychillhum; Andargie M
• Application Number:
  US11/950,190
• Time in Patent Office: 1,372 Days
• Field of Search: 361/679.31, 361/752, 361/755, 361/737, 439/131
• US Class Current: 361/600
• CPC Class Codes: H01R 13/447 Shutter or cover plate
• CPC Class Codes: H01R 13/629 Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances separate tools or apparatus H01R43/26
• CPC Class Codes: H05K 5/0278 of USB type details relating to connectors H01R27/00

Abstract

Various embodiments of a USB drive pen device are disclosed herein. In one embodiment, a USB drive pen device includes a USB plug assembly having a flash controller and a flash memory device, a pusher assembly including a rotator having one or more tabs disposed thereon, and a housing for housing at least a portion of the USB plug assembly and the pusher assembly. The housing includes a tunnel and an inner tube extended from the tunnel disposed within the housing. An intersection between the tunnel and inner tube includes one or more angled corners to lock the USB plug assembly in either a deployed position or a retracted position. Other methods and apparatuses are also described.

Claims

1. A universal serial bus (USB) flash drive pen device, comprising:

a USB plug assembly having a flash controller and a flash memory device;

a pusher assembly including a rotator having one or more tabs disposed thereon; and

a housing for housing at least a portion of the USB plug assembly and the pusher assembly, the housing having a tunnel and an inner tube extended from the tunnel disposed within the housing, wherein an intersection between the tunnel and the inner tube includes one or more angled corners,

wherein when the USB plug assembly is deployed, the pusher assembly is pushed from a back end of the housing to deploy the USB plug assembly through a front end of the housing, wherein the rotator travels forward through the tunnel into the inner tube until tips of the one or more tabs of the rotator past the intersection of the tunnel and inner tube upon which, the tips of the one or more tabs of the rotator are interlocked with the angled corners of the intersection to maintain the USB plug assembly in a deployed position, and

wherein when the USB plug assembly is retracted by pressing the pusher assembly again, the rotator rotates causing the tips of the tabs of the rotator to be unlocked from the angled corners of the intersection upon which, the rotator travels backward from the inner tube through the tunnel towards the back end of the housing, which in turn retracts the USB plug assembly into the housing.

2. The device of claim 1, wherein the USB plug assembly comprises:

a USB plug connector having the flash controller and flash memory device therein; and

an end cap for holding the USB plug assembly, the end cap having a spring container having a spring disposed therein and a pusher surface pushed by the rotator,

wherein the end cap is pushed by the rotator which in turn pushes the USB plug connector through an opening of a front cap of the housing, the spring is compressed within the spring container of the end cap against the front cap of the housing, and

wherein when the USB plug assembly is retracted, the spring is released to push the USB plug assembly backward towards the back end of the housing, retracting the USB plug connector through the opening of the end cap to be enclosed within the housing.

3. The device of claim 2, wherein during deploying the USB plug connector, the tips of the tabs of the rotator are pushed past the intersection of the inner tube and tunnel upon which when released, the spring pushes the end cap against the front cap of the housing which in turn pushes the tips of tabs of the rotator backward to interlock with the angled corners of the intersection.

4. The device of claim 3, wherein when the rotator is pushed and released again from the deployed position, the spring is compressed and pushes the end cap which in turn pushes and causes the rotator to rotate within the inner tube which unlocks the tips of the tabs of the rotator from the angled corners of the intersection, and wherein the rotated rotator is aligned with the tunnel and travels backwardly through the tunnel and the spring further pushes the end cap which in turn pulls the USB plug connector into the housing through the opening of the front cap.

5. The device of claim 4, wherein the tunnel comprises one or more grooves, wherein the rotator can only travel within the tunnel when the tabs of the rotator are aligned the grooves of the tunnel, wherein when the tips of the tabs of the rotator are interlocked with the angled corners of the intersection, the tabs of the rotator are not aligned with the grooves of the tunnel, and wherein during retracting the USB plug connector, the rotator is pushed and the spring causes the rotator to rotate which in turn realigns the tabs of the rotator with the grooves of the tunnel to enable the rotator to travel backward through the tunnel.

6. The device of claim 1, wherein the pusher assembly further comprises:

a button in a cylindrical shape, the button having a close end, an open end, and a channel formed by bending a wall of button inwardly;

a pusher rod disposed within the channel and pushed by the close end of the button, wherein the pusher rod, when pressing the close end of the button, pushes the rotator through the tunnel and the inner tube to deploy the USB plug assembly; and

an end stop ring to be disposed on the back end of the housing, wherein the end stop ring is configured to stop the button from being completely pushed out of the housing during retracting the USB plug assembly.

7. The device of claim 6, wherein the tunnel is in a longitudinal tube shape disposed on an inner wall of the housing, wherein the channel of the button has a relatively half circle cross section having a diameter slightly larger than a diameter of the tunnel, and wherein when the button is pressed and travels within the housing, the channel of the button slides on the top of the tunnel while the pusher rod slides within the tunnel of the housing.

8. The device of claim 7, wherein the rotator includes a front end having an alignment hole to align with an alignment pin disposed on the USB plug assembly when the rotator pushes the USB plug assembly, wherein the rotator further includes a back end having an alignment pin to align with an alignment hole disposed on a front end of the pusher rod when the pusher rod pushes the rotator.

9. A universal serial bus (USB) flash drive pen device, comprising:

a USB plug assembly having a flash controller and a flash memory device;

a pusher assembly including a block having a tab disposed thereon; and

a housing for housing at least a portion of the USB plug assembly and the pusher assembly, the housing having a chamber disposed on an inner wall of the housing, and the chamber having a deployed angled corner and a retracted angled corner disposed therein,

wherein when the USB plug assembly is deployed, the block is pushed forward through the chamber, which in turn pushes the USB plug assembly to be deployed through a front end of the housing, wherein the tab of the block is interlocked with the deployed angled corner of the chamber to maintain the USB plug assembly in a deployed position, and

wherein when the USB plug assembly is retracted, the tab of the block is unlocked from the deployed angled corner and pushed backward towards to the back end of the housing which in turn retracts the USB plug assembly into the housing, wherein the tab of the block is interlocked with a retracted angled corner of the chamber to maintain the USB plug assembly in a retracted position.

10. The device of claim 9, wherein the USB plug assembly comprises:

a USB plug connector having the flash controller and flash memory device therein; and

an end cap for holding the USB plug assembly, the end cap having a spring container having a spring disposed therein and a pusher rod pushed by the block,

wherein the end cap is pushed by the block which in turn pushes the USB plug connector through an opening of a front cap of the housing, the spring is compressed within the spring container of the end cap against the front cap of the housing, and

wherein when the USB plug assembly is retracted, the spring is released to push the USB plug assembly backward towards the back end of the housing, retracting the USB plug connector through the opening of the end cap to be enclosed within the housing.

11. The device of claim 10, wherein the deployed angled corner is disposed on first wall of the chamber and the retracted angled corner is disposed on a second wall of the chamber opposite to the first wall, wherein the block includes a first tab interlocked with the deployed angled corner when the USB plug assembly is in the deployed position and the block includes a second tab interlocked with the retracted angled corner when the USB plug assembly is in the retracted position.

12. The device of claim 11, wherein the block includes a front end having a recess, which when pushed forward through the chamber and engaged with the pusher rod of the end cap during deploying the USB plug assembly, causes a back end of the block to tilt towards the first wall of the chamber such that the first tab of the block interlocks with the deployed angled corner.

13. The device of claim 12, wherein when the USB plug assembly is retracted, the pusher rod of the end cap is pushed by the spring backward and engaged with the recess of the block, causing the back end of the block to tilt towards the second wall of the chamber such that the second tab of the block interlocks with the retracted angled corner.

14. The device of claim 13, wherein the chamber of the housing and the block have a relatively rectangular cross section, wherein the second wall is a top wall of the chamber and the first wall is a bottom wall of the chamber, wherein when the USB plug assembly is in a deployed position, the back end of the block tilts downwardly such that the first tab of the block interlocks with the deployed angled corner disposed on the bottom wall of the chamber, and wherein when the USB plug assembly is in a retracted position, the back end of the block tilts upwardly such that the second tab of the block interlocks with the retracted angled corner disposed on the top wall of the chamber.

15. The device of claim 9, wherein the pusher assembly further comprises:

a button in a cylindrical shape, the button having a close end, an open end, and a channel formed by bending a wall of button inwardly;

a pusher rod disposed within the channel and pushed by the close end of the button, wherein the pusher rod, when pressing the close end of the button, pushes the block through the chamber to deploy the USB plug assembly; and

an end stop ring to be disposed on the back end of the housing, wherein the end stop ring is configured to stop the button from being completely pushed out of the housing during retracting the USB plug assembly.

16. The device of claim 15, wherein the chamber is disposed on an inner wall of the housing, wherein the channel of the button is an open channel, and wherein when the button is pressed and travels within the housing, the channel of the button slides on the top of the chamber, enclosing a top half of an outer wall of the chamber, while the pusher rod slides within the chamber of the housing.

17. A universal serial bus (USB) flash drive pen device, comprising:

a USB plug assembly having a flash controller and a flash memory device;

an end cap for holding the USB plug assembly, the end cap including a pusher segment and a support segment extended from the pusher segment, wherein the USB plug assembly is securely disposed on the support segment;

a spring clip having a center ring, a first arm extended from the center ring, and a second arm extended from the center ring, the first arm ended with an end tip and the second arm ended with a front tip; and

a housing for housing at least a portion of the USB plug assembly and the end cap, the housing having one or more tracks to form a deployed path, a retracted path, and a lock groove therein,

wherein when the USB plug assembly is deployed, the pusher segment of the end cap is pushed forward causing the front tip of the spring clip traveling forward within the deployed path to deploy the USB plug assembly through a front end of the housing while the end tip is secured on a surface of the end cap, wherein the front tip of the spring clip is interlocked with the lock groove to maintain the USB plug assembly in a deployed position, and

wherein when the USB plug assembly is retracted, the pusher segment of the end cap is pushed again causing the front tip of the spring clip traveling backward within the retracted path while the end tip is secured on the surface of the end cap to retract the USB plug assembly from the front end of the housing.

18. The device of claim 17, wherein the pusher segment of the end cap comprises:

an end tip hole disposed on a top surface of the pusher segment;

a slot disposed on the top surface of the pusher segment and extended from the end tip hole; and

a post disposed on the top surface of the pusher segment, wherein the end tip of the spring clip is tilted downwardly and inserted into the end tip hole while the first arm and the center ring of the spring clip secured in the slot and the post respectively, during deployment and retraction of the USB plug assembly during which the front tip of the spring clip travels in the deployed path and the retracted path.

19. The device of claim 18, further comprising a top tray disposed in side of the housing, the top tray having one or more grooves to define the deployed path and the retracted path, the top tray covering the top surface of the end cap and enclosing the spring clip therein, wherein the front tip of the spring clip is tilted upwardly traveling within the deployed path or the retracted path.

20. The device of claim 19, further comprising a bottom tray, in conjunction with the top tray, to sandwich the USB plug assembly and the end cap, wherein the bottom tray includes a spring container to contain a spring therein.

21. The device of claim 19, wherein the end cap further comprises an end stop piece attached to a back end of the pusher segment, the end stop piece having a back surface facing backwardly to receive a force to push the end cap, the end stop piece having a front surface with a spring protrusion disposed thereon, wherein the spring is disposed on the spring protrusion and housed by the spring container of the bottom tray.

22. The device of claim 21, wherein when the USB plug assembly is deployed, the end cap holding the USB plug assembly is pushed forward while the front tip of the spring clip travels through the deployed path of the top tray and the spring is compressed and aligned by the spring protrusion between the end stop piece and an end wall of the spring container of the bottom tray, upon which when released, the spring pushes the end cap backward such that the front tip of the spring clip interlocks with the lock groove of the top tray.

23. The device of claim 22, wherein when the USB plug assembly is retracted, the end cap is pushed forward a short distance and released, the spring within the spring container of the bottom tray pushes the end cap backward, causing the front tip of the spring clip to unlock from the lock groove of the top tray and to travel backward within the retracted path of the top tray.