Optical waveguide, optical waveguide module and method for forming optical waveguide

• US 8,014,644 B2
• Filed: 01/28/2011
• Issued: 09/06/2011
• Est. Priority Date: 04/05/2004
• Status: Active Grant

• Current Assignee: Furukawa Electric Company Limited
• Original Assignee: Furukawa Electric Company Limited
• Inventors: Morimoto, Masahito, Shinoda, Masao
• Primary Examiner(s): Le; Uyen-Chau N
• Assistant Examiner(s): SMITH, CHAD
• Application Number:
  US13/016,580
• Publication Number:
  US 20110135261A1
• Time in Patent Office: 221 Days
• Field of Search: None
• US Class Current: 385/123
• CPC Class Codes: G02B 6/2552 reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends

Abstract

An optical waveguide comprising a core and a clad characterized in that a desired part is heated and transited to machining strain release state, the part transited to the machining strain release state is curved with a specified bending radius and transited to machining strain state. That part of the optical waveguide is heated to a temperature within a range between the bending point and softening point and transited to machining strain state. The optical waveguide is an optical fiber having the outer diameter not shorter than 50 μm. The optical waveguide has the outer diameter not shorter than ten times of the mode field diameter of the optical waveguide. The optical waveguide has a bending radius of 5.0 mm or less and difference equivalent of refractive index &Dgr;₁ between the core and clad falls within a range of 0.8-3.5%.

Claims

1. An optical waveguide comprising:

a silica glass optical fiber having a core and a clad providing a core/clad equivalent refractive index difference within a range from not less than 0.8% to not more than 3.5% and having an outer diameter of 50 micrometers or more than 50 micrometers; and

a bend provided in a specified portion of the silica glass optical fiber, said bend having a specified bend radius and being in an initial distortion free state and having said core/clad equivalent reflective index difference,

the specified bend radius is smaller than a radius of a fracture limit of the silica glass optical fiber at a room temperature.

2. The optical waveguide according to claim 1, wherein said bend provided in an initial distortion free state results from said silica glass optical fiber being heated to a temperature within a range of not less than a folding point to not more than a softening point of the silica glass optical fiber when the bend is formed.

3. The optical waveguide according to claim 1, wherein an outer diameter of the said silica glass optical fiber is not less than 10 times a mode field diameter of said optical waveguide.

4. The optical waveguide according to claim 1, wherein said bend radius is not more than 5.0 mm.

5. An optical waveguide module comprising:

multiple optical waveguides each being configured as recited in claim 1, wherein said multiple optical waveguides are arrayed; and

a member, at least some part of said optical waveguides being fixed to the member, and the member comprising a positioning mechanism.

6. An optical waveguide module comprising:

an optical waveguide configured as recited in claim 1;

another optical waveguide bonded to at least one end of said optical waveguide and having an core/clad equivalent refractive index difference Δ

₂ of not less than 0.2%; and

a fusion bonded portion bonding the another optical waveguide to the at least one end, the fusion bonded portion being heated to reduce mismatch of said core/clad equivalent refractive index differences Δ

of the optical waveguides and mismatch of mode field diameters of the optical waveguides.

7. An optical waveguide module comprising:

an optical waveguide configured as recited in claim 1; and

a sheet to which said optical waveguide is fixed, the optical waveguide being wired on the sheet.

8. An optical waveguide module comprising:

an optical waveguide configured as recited in claim 1; and

at least two sheets, said optical waveguide being fixed between the at least two sheets and being wired therebetween.

9. The optical waveguide module according to claim 7, wherein said optical waveguide comprises multiple optical waveguides fixed to the sheet and being wired.

10. The optical waveguide module according to claim 7, wherein said sheet comprises a material having flexibility.

13. The optical waveguide module according to claim 8, wherein said optical waveguide comprises multiple optical waveguides fixed between the at least two sheets and being wired.

14. The optical waveguide module according to claim 8, wherein a material of said sheet has flexibility.

15. The optical waveguide module according to claim 9, wherein said sheet comprises a material having flexibility.

16. The optical waveguide according to claim 1, wherein an outer diameter of the silica glass optical fiber at the bend is substantially the same as the outer diameter of the silica glass optical fiber at a portion other than the bend.

18. The optical waveguide of claim 1, wherein the core/clad equivalent refractive index difference is 1.0% to 3.0%.

19. The optical waveguide of claim 1, wherein the core/clad equivalent refractive index difference is 0.8% to 3%.

11. A method of forming an optical waveguide comprising:

providing a silica glass optical fiber having a core and a clad;

heating a specified portion of said silica glass optical fiber to a high temperature;

bending said portion of the silica glass fiber at the high temperature so as to make a bend radius of the portion become smaller than a radius of a fracture limit of the silica glass optical fiber at a room temperature; and

providing said portion of the silica glass optical fiber to have a core/clad equivalent refractive index difference of silica glass optical fiber within a range from not less than 0.8% to not more than 3.5%.

12. The method of forming an optical waveguide according to claim 11, wherein said portion of said silica glass fiber is heated and bend at the temperature within a range from not less than a folding point of the silica glass optical fiber to not more than a softening point of the silica glass optical fiber.

17. An optical waveguide comprising:

a core and a clad providing a core/clad equivalent refractive index difference of 2.5%, and having an outer diameter of 80 μ

m,

a bend provided in a specified portion of the optical waveguide, said bend having specified bend radius of 1 mm, and

an angle of bend of 90°

, the bend being in an initial distortion free state.