Acoustic panel

• US 8,015,848 B2
• Filed: 01/22/2009
• Issued: 09/13/2011
• Est. Priority Date: 01/22/2009
• Status: Active Grant

• Current Assignee: Electrolux Home Products Incorporated (AB Electrolux)
• Original Assignee: Electrolux Home Products Incorporated (AB Electrolux)
• Inventors: Van Vooren, Gregory, Duckworth, Jason, Colon, Mario Ascander
• Primary Examiner(s): Stinson; Frankie L
• Application Number:
  US12/357,942
• Publication Number:
  US 20100180916A1
• Time in Patent Office: 964 Days
• Field of Search: 134/201, 68/3.R, 181/284, 181/286, 181/293
• US Class Current: 68/3.00R
• CPC Class Codes: A47L 15/4209 Insulation arrangements, e.g. for sound damping or heat insulation
• CPC Class Codes: A47L 15/4257 Details of the loading door
• CPC Class Codes: G10K 11/168 Plural layers of different materials, e.g. sandwiches

Abstract

An acoustic panel for reducing the transmission of noise therethrough is provided. The acoustic panel may include a sound-absorbing surface with a plurality of convex and concave structures. The convex and concave structures may be organized in a regular array and may be spatially arranged to be alternating with one another. A dishwasher may use such an acoustic panel including a panel of sound absorbing material by placing such a panel inside the door, in or around the walls of the tub of a dishwasher, or the panel can also be used to reduce the transmission of noise with other products. A method of inserting a panel of sound-absorbing material into the door of a dishwasher is also provided. The panel may include protrusions extending from one of its surfaces in order to engage a supporting surface of the product to which it is attached.

Claims

1. A dishwasher, comprising:

a tub for containing dishware to be washed, the tub comprising a plurality of walls that together form a wash cavity;

a door operably engaged with the tub;

a panel of sound-absorbing material positioned within the door or within, or exterior to, at least one of the plurality of walls for reducing sound emissions from the dishwasher, the panel of sound-absorbing material having a major surface comprising a sound-absorbing surface;

wherein the sound-absorbing surface comprises a plurality of convex structures and a plurality of concave structures, the convexity and concavity of which are with respect to a first direction generally normal to the sound-absorbing surface, and wherein the convex structures and the concave structures are spatially arranged to be alternating with one another,

wherein the panel further comprises a plurality of protrusions extending outwardly from the sound-absorbing surface from areas between the convex structures and the concave structures.

2. The dishwasher of claim 1, wherein the convex structures and concave structures are arranged in a regular array.

3. The dishwasher of claim 2, wherein the regular array comprises a plurality of rows and a plurality of columns,

wherein each of the rows has alternating convex structures and concave structures, and

wherein each of the columns has alternating convex structures and concave structures.

4. The dishwasher of claim 1, wherein the convex structures and concave structures are alternating with one another along at least two different directions in the panel.

5. The dishwasher of claim 1, wherein the protrusions extend outwardly from the sound-absorbing surface in the first direction,

wherein the protrusions engage one or more supporting surfaces of the dishwasher.

6. The dishwasher of claim 5, wherein the panel of sound-absorbing material further comprises a back surface, and

wherein the back surface engages one or more supporting surfaces of the dishwasher.

7. The dishwasher of claim 5, wherein the supporting surfaces comprise one or more internal portions of a wall of the dishwasher.

8. The dishwasher of claim 5, wherein the supporting surfaces comprise one or more internal portions of an internal cavity of the door of the dishwasher.

9. The dishwasher of claim 8, wherein the panel of sound-absorbing material comprises a recessed well configured to receive a dispenser contained in the internal cavity of the door.

10. The dishwasher of claim 9, wherein the recessed well comprises a bottom surface,

wherein the bottom surface comprises an additional plurality of convex structures and an additional plurality of concave structures, and

wherein the convex structures and the concave structures are spatially arranged to be alternating with one another.

11. The dishwasher of claim 8, wherein the panel of sound-absorbing material comprises a recessed channel configured to receive a drain duct contained in the internal cavity of the door.

12. The dishwasher of claim 11, wherein the recessed channel comprises a bottom surface,

wherein the bottom surface comprises an additional plurality of convex structures and an additional plurality of concave structures, and

wherein the convex structures and the concave structures are spatially arranged to be alternating with one another.

13. The dishwasher of claim 1,

wherein the protrusions are configured to create an air gap between the panel of sound-absorbing material and one or more supporting surfaces.

14. A method of reducing sound emissions from a dishwasher, comprising:

inserting a panel of sound-absorbing material into a dishwasher, and

engaging a plurality of protrusions extending outwardly from a sound-absorbing surface of the panel of sound-absorbing material with one or more supporting surfaces,

wherein the sound-absorbing surface comprises a plurality of convex structures and a plurality of concave structures, and

wherein the convex structures and the concave structures are spatially arranged to be alternating with one another, and

wherein the protrusions extend from the sound-absorbing surface from areas between the convex structures and the concave structures.

15. The method of reducing sound emissions from a dishwasher of claim 14, wherein the step of engaging the protrusions with one or more of the supporting surfaces comprises inserting the panel of sound-absorbing material into an interior cavity of a dishwasher door.

16. The method of claim 14, wherein the protrusions are configured to create an air gap between the panel of sound-absorbing material and the one or more supporting surfaces.

17. An acoustic panel, comprising:

a panel of sound-absorbing material having a major surface comprising a sound-absorbing surface,

wherein the sound-absorbing surface comprises a plurality of convex structures and a plurality of concave structures, the convexity and concavity of which are with respect to a first direction generally normal to the sound-absorbing surface, wherein the convex structures and the concave structures are spatially arranged to be alternating with one another, and

wherein the panel further comprises protrusions extending outwardly from the sound absorbing surface in the first direction beyond the convex structures and the concave structures for engaging one or more supporting surfaces, and

wherein the protrusions extend from the sound-absorbing surface from areas between the convex structures and the concave structures.

18. The acoustic panel of claim 17, wherein the convex structures and the concave structures are separated from one another in a second direction generally lying in a plane of the sound-absorbing surface.

19. The acoustic panel of claim 17, wherein the convex structures do not all have the same dimensions, and

wherein the concave structures do not all have the same dimensions.

20. The acoustic panel of claim 17, wherein the sound-absorbing material is rigid.

21. The acoustic panel of claim 20, wherein the sound-absorbing material comprises expanded polystyrene.

22. The acoustic panel of claim 17, wherein the protrusions are configured to create an air gap between the panel of sound-absorbing material and the one or more supporting surfaces.