Remote-phosphor LED downlight

• US 8,016,443 B2
• Filed: 05/01/2009
• Issued: 09/13/2011
• Est. Priority Date: 05/02/2008
• Status: Active Grant

• Current Assignee: Seoul Semiconductor Co., Ltd.
• Original Assignee: Light Prescriptions Innovators, LLC
• Inventors: Falicoff, Waqidi, Parkyn, William A.
• Primary Examiner(s): TSO, LAURA K
• Application Number:
  US12/387,341
• Publication Number:
  US 20090273918A1
• Time in Patent Office: 865 Days
• Field of Search: 362/296.1, 362/306, 362/310, 362/84
• US Class Current: 362/84
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 11/06 using crossed laminae or strips , e.g. grid-shaped louvers; using lattices or honeycombs
• CPC Class Codes: F21V 29/717 using split or remote units thermally interconnected, e.g. by thermally conductive bars or heat pipes
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/75 with fins or blades having different shapes, thicknesses or spacing
• CPC Class Codes: F21V 29/80 with pins or wires
• CPC Class Codes: F21V 7/0008 providing for indirect lighting
• CPC Class Codes: F21V 7/0025 Combination of two or more reflectors for a single light source array of reflectors for a cluster of light sources F21V7/0083
• CPC Class Codes: F21V 9/00 Elements for modifying spectral properties, polarisation or intensity of the light emitted, e.g. filters coloured shades F21V1/00; elements characterised by cooling arrangements F21V29/502
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An embodiment of a collimating downlight has front-mounted blue LED chips facing upwards, having a heat sink on the back of the LED chips exposed in ambient air. The LED chips are mounted in a collimator that sends their blue light to a remote phosphor situated near the top of the downlight can. Surrounding the remote phosphor is a downward-facing reflector that forms a beam from its stimulated emission and reflected blue light. The phosphor thickness and composition can be adjusted to give a desired color temperature.

Claims

1. A luminaire comprising:

one or more blue LED chips;

a collimator operative on the emitted light of said chips to produce collimated light;

a phosphor situated at a distance from said LED chips such that said collimated light illuminates said phosphor; and

a beam-forming reflector surrounding said phosphor and arranged to produce an output beam of light from the phosphor past the LED chips.

2. The luminaire of claim 1, wherein the beam-forming reflector produces said output beam centered on an axis from a center of the phosphor through a center of the LED chips.

3. A luminaire comprising:

a housing with an open end and a closed end;

a phosphor patch in the closed end of the housing;

a light source spaced from the phosphor patch in the direction from the closed end of the housing to the open end of the housing, and arranged to emit light so as to illuminate said phosphor patch;

wherein light from said phosphor patch is emitted through the open end of the housing past the light source.

4. The luminaire of claim 3, further comprising a collimator operative on the output light of said light source such that said collimator illuminates said phosphor patch with light from said light source.

5. The luminaire of claim 3, further comprising a beam-forming reflector surrounding said phosphor patch to form a beam of said light from said phosphor patch emitted through the open end of the housing.

6. The luminaire of claim 3, further comprising an opaque reflector behind said phosphor patch at the closed end of the housing.

7. The luminaire of claim 3, wherein the light source comprises at least one blue LED.

8. The luminaire of claim 7, wherein the emitted light comprises blue light from the blue LED reflected at the phosphor patch and light produced by conversion of the blue light from the blue LED by the phosphor patch.

9. The luminaire of claim 8, wherein the emitted light is white.

10. A luminaire comprising:

a shroud having an open end and a closed end;

an opaque reflector in the closed end of the shroud;

a phosphor patch in the closed end of the shroud, between the opaque reflector and the closed end of the shroud;

a light source in the open end of the shroud, operative to direct onto the phosphor patch light of a frequency effective to excite the phosphor patch;

wherein light from the phosphor patch exits through the open end of the shroud past the light source.

11. The luminaire of claim 10, further comprising a primary reflector between the phosphor patch and the open end of the shroud can arranged to form light from the phosphor patch into a beam exiting through the open end of the shroud.

12. The luminaire of claim 10, wherein the primary reflector comprises a conicoidal reflector having a narrow end encircling the phosphor patch.

13. The luminaire of claim 12, wherein the primary reflector further comprises a cylindrical reflector extending from a wide end of the conicoidal reflector to the open end of the can.

14. The luminaire of claim 13, wherein said light source comprises a collimator for said light directed onto said phosphor patch.

15. The luminaire of claim 14, further comprising an inner cylinder surrounding said collimating apparatus, the exterior of said cylinder coated as to function as a specular mirror.

16. The luminaire of claim 10, wherein said light source comprises at least one blue LED chip.

17. The luminaire of claim 16, wherein said at least one LED chip is cooled by a heat sink situated on a side of said at least one LED chip opposite from a side to which said LED chip emits light.

18. The luminaire of claim 10, wherein said phosphor patch is cooled by a heat sink situated on the opposite side of said opaque reflector from a side facing said light source.

19. The luminaire of claim 10, further comprising one or more red LED chips.

20. The luminaire of claim 10, which has a tunable color temperature.