Needle protection device with a blocked protection position

• US 8,016,797 B2
• Filed: 03/06/2009
• Issued: 09/13/2011
• Est. Priority Date: 09/06/2006
• Status: Active Grant

• Current Assignee: Ypsomed AG (Ypsomed Holding AG)
• Original Assignee: TecPharma Licensing AG (Ypsomed Holding AG)
• Inventors: Widmer, Urs, Lanz, Marc, Gratwohl, Christian, Wymann, Martin
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): Thomas, Jr.; Bradley G
• Application Number:
  US12/399,725
• Publication Number:
  US 20090259196A1
• Time in Patent Office: 921 Days
• Field of Search: 604192-198, 604/110, 604/263, 604/241, 600/576
• US Class Current: 604/192
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/3254 Shielding of proximal needles, e.g. for pen needles
• CPC Class Codes: A61M 2005/3267 Biased sleeves where the needle is uncovered by insertion of the needle into a patient's body
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/3271 with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position

Abstract

A needle protection device for use with an injection device, the needle protection device including a moveable needle protection element which moves through a release course of movement into a locking engagement position as a result of an elastic force, the locking engagement position being achieved when the needle protection element moves from a starting position to a triggering position, when the needle protection element moves over a small portion of the release course, and being maintained when the needle protection element is no longer subjected to an external force in the triggering position.

Claims

1. A needle guard device for or on an injection device, the needle guard device comprising:

a) an injection needle extending along a longitudinal axis of the needle guard device,

b) a needle holder which is attached to or can be attached to the injection device, from which the injection needle extends in a distal direction,

c) a spring element,

d) a needle guard element, which can be moved by an external force against a spring force of the spring element from a distal initial position, in which it surrounds the injection needle to beyond a needle tip, in the proximal direction by a releasing stroke as far as a releasing position exposing the injection needle and out of the releasing position in the distal direction as far as a guard position in which it surrounds the injection needle and the needle tip,

e) a lock mechanism, which locks the needle guard element in a locked connection in the guard position to prevent a movement in the proximal direction, and

f) a locking member arranged in an interior of the lock mechanism, wherein the locking member is axially movable relative to the lock mechanism upon establishing an engagement with the needle guard element, said engagement established as the needle guard element moves, relative to the lock mechanism and the locking member, into a triggering position disposed between the initial position and the releasing position, wherein

g) upon reaching the triggering position, the engagement is established by a locating element of the needle guard element moving into a driving connection with a complementary locating element of the locking member, wherein

h) in the driving connection, the needle guard element slaves the locking member in the distal direction, and due to the spring force returning the needle guard element engaged with the locking member from the triggering position to the guard position, the locked connection is established by the locating element of the needle guard element abutting a lock stop of the lock mechanism, the abutting contact preventing the needle guard element from moving in the proximal direction.

2. The needle guard device as claimed in claim 1, wherein the locking member is able to move relative to at least one of the needle holder and lock mechanism from a first position which the locking member assumes when the needle guard element is in the initial position into a second position, and the locking member prevents the needle guard element from moving out of the guard position in the second position.

3. The needle guard device as claimed in claim 1, wherein a flexibly elastic second lug extending in the longitudinal direction of the injection needle constitutes the locating element and another lug constitutes the lock stop.

4. The needle guard device as claimed in claim 3, wherein the locking member supports the locating element radially inwardly to block a radially inward movement of the locating element in the guard position.

5. The needle guard device as claimed in claim 4, wherein the locking member has a guide for the locating element, which extends in the proximal direction with an inclination radially outward to deflect the locating element radially outwardly during the movement into the triggering position.

6. The needle guard device as claimed in claim 5, wherein the guide is phased out radially inwardly at a proximal end to form the complementary locating element.

7. A needle guard device for or on an injection device, the needle guard device comprising:

a) an injection needle extending along a longitudinal axis of the needle guard device,

b) a needle holder which is attached to or can be attached to the injection device, from which the injection needle extends in a distal direction,

c) a spring element,

d) a needle guard element, which can be moved by an external force against a spring force of the spring element from the distal initial position, in which it surrounds the injection needle to beyond a needle tip, in the proximal direction by a releasing stroke as far as a releasing position exposing the injection needle and out of the releasing position in the distal direction as far as a guard position in which it surrounds the injection needle and the needle tip,

e) a lock mechanism, which locks the needle guard element in a locked connection in the guard position to prevent a movement in the proximal direction, and

f) a locking member arranged in an interior of the lock mechanism, wherein in the distal initial position of the needle guard element, the spring force urges the needle guard element into an abutting engagement with the locking member, and the locking member axially moves relative to the lock mechanism via a force from the spring element when the needle guard element acts in the proximal direction from the distal initial position to a triggering position disposed between the initial position and the releasing position, wherein

g) the needle guard element moves into the locked connection due to the needle guard element passing through a passage on the locking member to effect a release of the abutting engagement between the needle guard element and the locking member, such that the spring force moves the needle guard element from the triggering position to the guard position.

8. The needle guard device as claimed in claim 7, wherein the needle holder comprises a cam guide with a guide inclined relative to the longitudinal direction of the injection needle and the locking member comprises a locating element which is guided along the guide, and the needle guard element is coupled with the locking member so that it exerts a force on the locking member during the movement into the triggering position, causing the locking member to move into the second position when a guide contact is established between the guide and locating element.

9. The needle guard device as claimed in claim 7, further comprising a locating element of the needle guard element in an abutting contact with a complementary locating element of the locking member in the distal direction, wherein the abutting contact provides the abutting engagement when the needle guard element is in the initial position, wherein the locking member passage extends in the longitudinal direction of the injection needle, and the needle guard element is coupled with the locking member so that the movement of the needle guard element into the triggering position causes a relative movement between the needle guard element and the locking member transverse to the longitudinal axis so that the locating element and the complementary locating element move out of the abutting contact, and the locating element moves into axial alignment with the passage.

10. The needle guard device as claimed in claim 9, wherein the locking member has a separating element extending in the longitudinal direction and disposed between the passage and the complementary locating element, a length of the separating element corresponding to a stroke which the needle guard element effects to reach the triggering position and wherein the separating element is in a guide contact with the locating element as the needle guard element moves into the triggering position, which prevents the relative movement transverse to the longitudinal axis.

11. The needle guard device as claimed in claim 7, wherein the locking member rotates about the injection needle and translates in the longitudinal direction of the injection needle relative to at least one of the needle holder and lock mechanism as the needle guard element moves from the initial position to the triggering position, wherein the rotated locking member aligns the passage with a portion of the needle guard element such that the abutting engagement can be released upon movement of the needle guard element to the guard position.

12. The needle guard device as claimed in claim 11, wherein the needle guard element exerts a force via the spring element on the locking member acting in the proximal direction as it moves into the triggering position.

13. The needle guard device as claimed in claim 11, wherein the injection needle extends from the needle holder in a proximal direction, and the needle guard device further comprises a proximal needle guard and another spring element arranged between the needle guard element and the proximal needle guard, wherein upon moving the locking member rotationally and translationally, the another spring element is tensed and the proximal needle guard aligns with openings formed in the needle holder and the tensed another spring element forces the proximal needle holder in the proximal direction through the openings such that the proximal needle guard shields the injection needle extending in the proximal direction.

14. The needle guard device as claimed in claim 7, further comprising:

a locating element associated with the needle guard element which engages with a complementary locating element of the locking member when the needle guard element is in the initial position, the engagement preventing a movement of the needle guard element in the distal direction, wherein the needle guard element additionally has a lock element for the locking engagement with the lock mechanism.

15. The needle guard device as claimed in claim 14, wherein the lock mechanism has a complementary lock element for the lock element and at least one of the lock element and complementary lock element is able to move transversely to the longitudinal direction of the injection needle against a spring force to automatically establish a lock connection with the other of the lock element and complementary lock element.

16. The needle guard device as claimed in claim 7, wherein in an initial position of the locking member, the needle guard element is in the distal initial state, and the abutting engagement between the locking member and the needle guard element prevents the needle guard element from movement into the guard position, and upon the needle guard element reaching the triggering position, the needle guard element is released from the engagement with the locking member such that the needle guard element moves in the distal direction past the initial position into the guard position.

17. The needle guard device as claimed in claim 7, wherein the locking member moves relative to at least one of the needle holder and lock mechanism from a first position which the locking member assumes when the needle guard element is in the initial position into a second position, and the locking member prevents the needle guard element from moving into the guard position in the first position.