Methods and apparatus for solid carbonaceous materials synthesis gas generation
First Claim
1. A gasifier system comprising:
- a carbonaceous feedstock input;
a gasifier process flow path originating at said carbonaceous feedstock input and routed through said gasifier system;
at least one pressurization system joined to at least a portion of said gasifier process flow path;
at least one heater system joined to at least a portion of said gasifier process flow path;
a carbonaceous materials pyrolysis chamber through which said gasifier process flow path is routed;
a mechanical gasifier drive system active within at least a portion of said carbonaceous materials pyrolysis chamber;
at least one mechanically propelled carbonaceous materials pyrolysis decomposition platform responsive to said mechanical gasifier drive system;
at least one mechanically propelled pyrolytically decomposed carbonaceous materials processor platform responsive to said mechanical gasifier drive system;
a select product gas output located at a terminus of said gasifier process flow path routed through said gasifier system.
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Abstract
Methods and apparatus may permit the generation of consistent output synthesis gas from highly variable input feedstock solids carbonaceous materials. A stoichiometric objectivistic chemic environment may be established to stoichiometrically control carbon content in a solid carbonaceous materials gasifier system. Processing of carbonaceous materials may include dominative pyrolytic decomposition and multiple coil carbonaceous reformation. Dynamically adjustable process determinative parameters may be utilized to refine processing, including process utilization of negatively electrostatically enhanced water species, process utilization of flue gas (9), and adjustment of process flow rate characteristics. Recycling may be employed for internal reuse of process materials, including recycled negatively electrostatically enhanced water species, recycled flue gas (9), and recycled contaminants. Synthesis gas generation may involve predetermining a desired synthesis gas for output and creating high yields of such a predetermined desired synthesis gas.
66 Citations
106 Claims
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1. A gasifier system comprising:
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a carbonaceous feedstock input; a gasifier process flow path originating at said carbonaceous feedstock input and routed through said gasifier system; at least one pressurization system joined to at least a portion of said gasifier process flow path; at least one heater system joined to at least a portion of said gasifier process flow path; a carbonaceous materials pyrolysis chamber through which said gasifier process flow path is routed; a mechanical gasifier drive system active within at least a portion of said carbonaceous materials pyrolysis chamber; at least one mechanically propelled carbonaceous materials pyrolysis decomposition platform responsive to said mechanical gasifier drive system; at least one mechanically propelled pyrolytically decomposed carbonaceous materials processor platform responsive to said mechanical gasifier drive system; a select product gas output located at a terminus of said gasifier process flow path routed through said gasifier system. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54)
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2. A gasifier system as described in claim 1 wherein said carbonaceous feedstock input comprises a feedstock solids carbonaceous material input, wherein said gasifier process flow path comprises a feedstock solids carbonaceous material gasifier process flow path, wherein said carbonaceous materials pyrolysis chamber comprises a feedstock solids carbonaceous material pyrolysis chamber.
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3. A gasifier system as described in claim 2 wherein said mechanically propelled carbonaceous materials pyrolysis decomposition platform comprises a rotating carbonaceous materials pyrolysis decomposition platform, and wherein said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform comprises a rotating pyrolytically decomposed carbonaceous materials processor platform.
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4. A gasifier system as described in claim 3 wherein said rotating carbonaceous materials pyrolysis decomposition platform comprises a horizontally rotating materials pyrolysis decomposition platform, and wherein said rotating pyrolytically decomposed carbonaceous materials processor platform comprises a horizontally rotating pyrolytically decomposed carbonaceous materials processor platform.
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5. A gasifier system as described in claim 2 or 4 wherein said mechanically propelled carbonaceous materials pyrolysis decomposition platform responsive to a mechanical gasifier drive system and a mechanically propelled pyrolytically decomposed carbonaceous materials processor platform responsive to said mechanical gasifier drive system comprises a coordinated movement platforms.
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6. A gasifier system as described in claim 5 wherein said coordinated movement platforms comprise synchronous duality of movement platforms.
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7. A gasifier system as described in claim 5 wherein said mechanical gasifier drive system active within at least a portion of said carbonaceous materials pyrolysis chamber comprises a single mechanical gasifier drive system.
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8. A gasifier system as described in claim 1 or 2 wherein said mechanically propelled carbonaceous materials pyrolysis decomposition platform responsive to said mechanical gasifier drive system and said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform responsive to said mechanical gasifier drive system both comprises carousel platforms.
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9. A gasifier system as described in claim 8 wherein said carousel platforms comprise carousel tiered platforms.
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10. A gasifier system as described in claim 9 wherein said at least one heater system joined to at least a portion of said gasifier process flow path comprises:
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at least one product synthesis gas combustion bottom burner, and a vertically tiered carousel heat distribution configuration having increasing temperature at lower levels.
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11. A gasifier system as described in claim 10 wherein said mechanical gasifier drive system active within at least a portion of said carbonaceous materials pyrolysis chamber comprises a single mechanical gasifier drive system.
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12. A gasifier system as described in claim 11 wherein said mechanical gasifier drive system active within at least a portion of said carbonaceous materials pyrolysis chamber comprises a coaxial carousel tiered drive system.
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13. A gasifier system as described in claim 3 and further comprising a thermal circumscribing heat shield encasement surrounding said carbonaceous materials pyrolysis chamber, said mechanically propelled carbonaceous materials pyrolysis decomposition platform, and said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform.
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14. A gasifier system as described in claim 13 wherein said at least one heater system joined to at least a portion of said gasifier process flow path comprises:
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at least one product synthesis gas combustion bottom burner, and a vertically tiered carousel heat distribution configuration having increasing temperature at lower levels.
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15. A gasifier system as described in claim 14 wherein said mechanically propelled carbonaceous materials pyrolysis decomposition platform responsive to said mechanical gasifier drive system and said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform responsive to said mechanical gasifier drive system comprises coaxial platforms.
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16. A gasifier system as described in claim 15 wherein said carbonaceous feedstock input comprises an offcenter feedstock solids carbonaceous material input.
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17. A gasifier system as described in claim 2 wherein said carbonaceous materials pyrolysis chamber through which said gasifier process flow path is routed comprises a plurality of environment differentiated mechanically propelled carbonaceous materials pyrolysis decomposition platforms.
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18. A gasifier system as described in claim 17 wherein said plurality of environment differentiated mechanically propelled carbonaceous materials pyrolysis decomposition platforms comprise a plurality of interstitial output coordinated pyrolysis decomposition platforms.
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19. A gasifier system as described in claim 18 wherein said plurality of interstitial output coordinated pyrolysis decomposition platforms comprise a plurality of pyrolysis process sequenced platforms.
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20. A gasifier system as described in claim 19 wherein said plurality of pyrolysis process sequenced platforms comprise:
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a first pyrolysis environment process platform; and a second pyrolysis environment process platform.
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21. A gasifier system as described in claim 20 wherein said first pyrolysis environment process platform and a second pyrolysis environment process platform comprise pyrolysis environments differentiated by a process factor variable selected from a group consisting of:
- a process material size factor, a process temperature factor, a process duration factor, a differentiated environment factor, a reactor electrostatic steam factor, a chemic environment factor, a water environment factor, a negative electrostatic charge water environment factor, a differentiated carbon content factor, a differentiated oxygen content factor, a differentiated flue gas content factor, a differentiated product gas factor, and a recycled process material factor.
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22. A gasifier system as described in claim 2 wherein said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform responsive to said mechanical gasifier drive system comprises a plurality of environment differentiated mechanically propelled pyrolytically decomposed carbonaceous materials processor platforms.
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23. A gasifier system as described in claim 22 wherein said plurality of environment differentiated mechanically propelled pyrolytically decomposed carbonaceous materials processor platforms comprise a plurality of interstitial coordinated carbonaceous reformation platforms.
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24. A gasifier system as described in claim 23 wherein said plurality of interstitial coordinated carbonaceous reformation platforms comprise a plurality of carbonaceous reformation process sequenced platforms.
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25. A gasifier system as described in claim 24 wherein said plurality of carbonaceous reformation process sequenced platforms comprise:
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a first carbonaceous reformation environment process platform; and a second carbonaceous reformation environment process platform.
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26. A gasifier system as described in claim 25 wherein said first carbonaceous reformation environment process platform and said second carbonaceous reformation environment process platform comprise carbonaceous reformation environments differentiated by a process factor variable selected from a group consisting of:
- a process material size factor, a process temperature factor, a process duration factor, a differentiated environment factor, a reactor electrostatic steam factor, a chemic environment factor, a water environment factor, a negative electrostatic charge water environment factor, a differentiated carbon content factor, a differentiated oxygen content factor, a differentiated flue gas content factor, a differentiated product gas factor, and a recycled process material factor.
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27. A gasifier system as described in claim 2 and further comprising a process transfer that moves processed material from said mechanically propelled carbonaceous materials pyrolysis decomposition platform to said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform.
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28. A gasifier system as described in claim 27 wherein said process transfer that moves processed material from said mechanically propelled carbonaceous materials pyrolysis decomposition platform to said mechanically propelled pyrolytically decomposed carbonaceous materials processor platform comprises a gravimetric transfer.
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29. A gasifier system as described in claim 28 wherein said gravimetric transfer comprises a dispersionary freefall transfer.
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30. A gasifier system as described in claim 29 wherein said dispersionary freefall transfer comprises a fixed decomposed carbonaceous materials scraper.
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31. A gasifier system as described in claim 8 and further comprising a plurality of sidewall negative electrostatically enhanced water species injectors positioned adjacent at least one of said platforms.
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32. A gasifier system as described in claim 31 and further comprising a at least one driveshaft negative electrostatically enhanced water species injector.
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33. A gasifier system as described in claim 32 and further comprising a at least one driveshaft negative electrostatically enhanced water species disbursement system.
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34. A gasifier system as described in claim 2 wherein said feedstock solids carbonaceous material input comprises a dispersionary feedstock solids carbonaceous material input.
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35. A gasifier system as described in claim 34 wherein said dispersionary feedstock solids carbonaceous material input comprises a pneumatic propellant system to which said feedstock solids carbonaceous material is responsive.
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36. A gasifier system as described in claim 34 or 35 wherein said dispersionary feedstock solids carbonaceous material input comprises an accretive feedstock energy system.
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37. A gasifier system as described in claim 36 wherein said accretive feedstock energy system comprises an accretive feedstock potential energy input system.
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38. A gasifier system as described in claim 37 wherein said accretive feedstock potential energy input system comprises an inclined feedstock solids carbonaceous material input.
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39. A gasifier system as described in claim 2 wherein said feedstock solids carbonaceous material input comprises an inclined feedstock solids carbonaceous material input.
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40. A gasifier system as described in claim 39 wherein said feedstock solids carbonaceous material input comprises a pneumatic propellant system to which said feedstock solids carbonaceous material is responsive.
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41. A gasifier system as described in claim 40 wherein said pneumatic propellant system to which said feedstock solids carbonaceous material is responsive comprises a flue gas propellant system.
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42. A gasifier system as described in claim 40 wherein said pneumatic propellant system to which said feedstock solids carbonaceous material is responsive comprises a product synthesis gas propellant system.
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43. A gasifier system as described in claim 2, 34, or 40 wherein said feedstock solids carbonaceous material input comprises a feedstock pre-heater system.
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44. A gasifier system as described in claim 43 wherein said feedstock solids carbonaceous material input further comprises at least one oxygen displacement system joined to at least a portion of said gasifier process flow path.
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45. A gasifier system as described in claim 2 wherein said feedstock solids carbonaceous material input comprises a coaxial feed system.
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46. A gasifier system as described in claim 45 wherein said coaxial feed system comprises:
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an inner feedstock pathway; and an outer flue gas pathway.
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47. A gasifier system as described in claim 45 wherein said coaxial feed system comprises at least two opposite flow direction pathways.
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48. A gasifier system as described in claim 2 wherein said feedstock solids carbonaceous material input comprises at least one continuous feed, pressure differential venturi injector.
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49. A gasifier system as described in claim 2 and further comprising at least one negatively electrostatically enhanced water species injector by which said gasifier process flow path is routed.
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50. A gasifier system as described in claim 2 and further comprising:
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a processed carbonaceous materials selective separator through which said gasifier process flow path is routed; a selectively separated carbonaceous materials recycle path appended to said gasifier process flow path; a recycle input of said gasifier process flow path to which said appended selectively separated carbonaceous materials recycle path is routed; and a feedstock solids carbonaceous material re-mixer through which said recycle input is routed.
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51. A gasifier system as described in claim 2 and further comprising at least one stoichiometrically objectivistic carbon adjustment compensator joined to at least a portion of said gasifier process flow path.
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52. A gasifier system as described in claim 2 and further comprising at least one recirculating contaminant solubilization substance to which at least one environment within said gasifier process flow path is responsive.
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53. A gasifier system as described in claim 2 and further comprising at least one oxygen displacement system joined to at least a portion of said feedstock solids carbonaceous material gasifier process flow path.
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54. A gasifier system as described in claim 2 and further comprising a generated flue gas recycle path joined to at least a portion of said gasifier process flow path.
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2. A gasifier system as described in claim 1 wherein said carbonaceous feedstock input comprises a feedstock solids carbonaceous material input, wherein said gasifier process flow path comprises a feedstock solids carbonaceous material gasifier process flow path, wherein said carbonaceous materials pyrolysis chamber comprises a feedstock solids carbonaceous material pyrolysis chamber.
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55. A method for select product gas generation from carbonaceous materials comprising the steps of:
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inputting a carbonaceous feedstock; subjecting said carbonaceous feedstock to a pressurized environment; increasing a temperature within said pressurized environment to which said carbonaceous feedstock is subjected; mechanically propelling at least one carbonaceous materials pyrolysis decomposition platform in a gasifier system; pyrolytically decomposing said carbonaceous feedstock in said gasifier system on said carbonaceous materials pyrolysis decomposition platform; mechanically propelling at least one pyrolytically decomposed carbonaceous materials processor platform in said gasifier system; carbonaceously reforming pyrolytically decomposed carbonaceous material in said gasifier system on said pyrolytically decomposed carbonaceous materials processor platform; generating at least some components of a select product gas in response to said steps of processing; and outputting at least some select product gas from said gasifier system. - View Dependent Claims (56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106)
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56. A method for select product gas generation from carbonaceous materials as described in claim 55 wherein the step of inputting a carbonaceous feedstock comprises the step of inputting a feedstock solids carbonaceous material, and wherein the step of pyrolytically decomposing said carbonaceous feedstock in said gasifier system on said carbonaceous materials pyrolysis decomposition platform comprises the step of pyrolytically decomposing said feedstock solids carbonaceous material in said gasifier system on said carbonaceous materials pyrolysis decomposition platform, and wherein the step of processing pyrolytically decomposed carbonaceous material in said gasifier system comprises the step of processing pyrolytically decomposed carbonaceous material in said gasifier system.
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57. A method for select product gas generation from carbonaceous materials as described in claim 56 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system comprises the step of rotating a carbonaceous materials pyrolysis decomposition platform in a gasifier system, and wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system comprises the step of mechanically rotating a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system.
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58. A method for select product gas generation from carbonaceous materials as described in claim 57 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system and the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system comprises the step of horizontally rotating said platforms.
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59. A method for select product gas generation from carbonaceous materials as described in claim 56 or 58 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system and the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system comprises the step of coordinatively mechanically propelling at least said first said second propelled platforms.
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60. A method for select product gas generation from carbonaceous materials as described in claim 59 wherein the step of coordinatively mechanically propelling at least said first and said second propelled platforms comprise the step of synchronously mechanically propelling at least said first and said second propelled platforms.
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61. A method for select product gas generation from carbonaceous materials as described in claim 59 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system and the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system comprises the step of singularly driving said first and said second propelled platforms.
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62. A method for select product gas generation from carbonaceous materials as described in claim 55 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system and the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system comprises the steps of:
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mechanically propelling a carbonaceous materials pyrolysis carousel in said gasifier system; and mechanically propelling a pyrolytically decomposed carbonaceous materials processor carousel in said gasifier system.
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63. A method for select product gas generation from carbonaceous materials as described in claim 62 wherein the step of mechanically propelling a carbonaceous materials pyrolysis carousel in said gasifier system and the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor carousel in said gasifier system comprises the step of mechanically propelling a tiered carousel in said gasifier system.
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64. A method for select product gas generation from carbonaceous materials as described in claim 63 wherein the step of increasing a temperature within said pressurized environment to which said carbonaceous feedstock is subjected comprises the step of:
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burning product synthesis gas at a bottom location within said gasifier system; and effecting a tiered heat distribution within said gasifier system having increasing temperature at lower levels.
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65. A method for select product gas generation from carbonaceous materials as described in claim 64 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system and the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system comprises the step of singularly driving both said mechanically propelled platforms.
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66. A method for select product gas generation from carbonaceous materials as described in claim 57 and further comprising the step of thermally encasing said gasifier processes in a thermal circumscribing encasement, and wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system comprises the step of sealably encased mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system, and wherein the step of pyrolytically decomposing said carbonaceous feedstock in said gasifier system on said carbonaceous materials pyrolysis decomposition platform comprises the step of sealably encased pyrolytically decomposing said carbonaceous feedstock in said gasifier system on said carbonaceous materials pyrolysis decomposition platform, and wherein the step of mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system comprises the step of sealably encased mechanically propelling a pyrolytically decomposed carbonaceous materials processor platform in said gasifier system, and wherein the step of carbonaceous reforming pyrolytically decomposed carbonaceous material in said gasifier system on said pyrolytically decomposed carbonaceous materials processor platform comprises the step of sealably encased carbonaceous reforming pyrolytically decomposed carbonaceous material in said gasifier system on said pyrolytically decomposed carbonaceous materials processor platform, and wherein the step of generating at least some components of a select product gas in response to said steps of processing comprises the step of sealably encased generating at least some components of a select product gas in response to said steps of processing.
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67. A method for select product gas generation from carbonaceous materials as described in claim 66 wherein the step of increasing a temperature within said pressurized environment to which said carbonaceous feedstock is subjected comprises the step of:
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burning product synthesis gas at a bottom location within said gasifier system; and effecting a tiered heat distribution within said gasifier system having increasing temperature at lower levels.
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68. A method for select product gas generation from carbonaceous materials as described in claim 67 wherein the step of mechanically propelling a carbonaceous materials pyrolysis decomposition platform in a gasifier system comprises the step of coaxially propelling said carbonaceous materials pyrolysis decomposition platform and said pyrolytically decomposed carbonaceous materials processor platform.
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69. A method for select product gas generation from carbonaceous materials as described in claim 68 wherein the step of inputting a carbonaceous feedstock comprises the step of offcenter inputting said carbonaceous feedstock to said thermal circumscribing encasement.
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70. A method for select product gas generation from carbonaceous materials as described in claim 56, 62, or 69 wherein the step of pyrolytically decomposing said feedstock solids carbonaceous material in said gasifier system on said carbonaceous materials pyrolysis decomposition platform comprises the step of pluraly pyrolytically decomposing said feedstock solids carbonaceous material in said gasifier system on a plurality of carbonaceous materials pyrolysis decomposition platforms.
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71. A method for select product gas generation from carbonaceous materials as described in claim 70 wherein the step of pluraly pyrolytically decomposing said feedstock solids carbonaceous material in said gasifier system on a plurality of carbonaceous materials pyrolysis decomposition platforms comprise the step of establishing a plurality of pyrolytic output coordinated carbonaceous materials pyrolysis decomposition platforms.
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72. A method for select product gas generation from carbonaceous materials as described in claim 71 wherein the step of establishing a plurality of pyrolytic output coordinated carbonaceous materials pyrolysis decomposition platforms and further comprising the step of sequentially pyrolytically decomposing said feedstock solids carbonaceous material on a plurality of carbonaceous materials pyrolysis decomposition platforms.
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73. A method for select product gas generation from carbonaceous materials as described in claim 72 wherein the step of sequentially pyrolytically decomposing said feedstock solids carbonaceous material on a plurality of carbonaceous materials pyrolysis decomposition platforms comprise the steps of:
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first pyrolytically decomposing said feedstock solids carbonaceous material on a first carbonaceous materials pyrolysis decomposition platform; and second pyrolytically decomposing said feedstock solids carbonaceous material on a second carbonaceous materials pyrolysis decomposition platform.
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74. A method for select product gas generation from carbonaceous materials as described in claim 73 wherein the step of first pyrolytically decomposing said feedstock solids carbonaceous material on a first carbonaceous materials pyrolysis decomposition platform and the step of a second pyrolytically decomposing said feedstock solids carbonaceous material on a second carbonaceous materials pyrolysis decomposition platform comprise the step of differentiated pyrolytically decomposing on each of said platforms in pyrolysis environments differentiated by a process factor variable selected from a group consisting of:
- a process material size factor, a process temperature factor, a process duration factor, a differentiated environment factor, a reactor electrostatic steam factor, a chemic environment factor, a water environment factor, a negative electrostatic charge water environment factor, a differentiated carbon content factor, a differentiated oxygen content factor, a differentiated flue gas content factor, a differentiated product gas factor, and a recycled process material factor.
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75. A method for select product gas generation from carbonaceous materials as described in claim 70 wherein the step of carbonaceously reforming pyrolytically decomposed carbonaceous material in said gasifier system on said pyrolytically decomposed carbonaceous materials processor platform comprises the step of pluraly carbonaceously reforming said pyrolytically decomposed carbonaceous material in said gasifier system on a plurality of pyrolytically decomposed carbonaceous material carbonaceous reformation platforms.
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76. A method for select product gas generation from carbonaceous materials as described in claim 75 wherein the step of pluraly carbonaceously reforming said pyrolytically decomposed carbonaceous material in said gasifier system on a plurality of pyrolytically decomposed carbonaceous material reformation platforms comprises the step of establishing a plurality of carbonaceous reformation output coordinated pyrolytically decomposed carbonaceous material reformation platforms.
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77. A method for select product gas generation from carbonaceous materials as described in claim 76 wherein the step of establishing a plurality of reformation output coordinated pyrolytically decomposed carbonaceous material reformation platforms comprises the step of sequentially reforming said pyrolytically decomposed carbonaceous material on a plurality of pyrolytically decomposed carbonaceous material reformation platforms.
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78. A method for select product gas generation from carbonaceous materials as described in claim 77 wherein the step of sequentially carbonaceously reforming said pyrolytically decomposed carbonaceous material on a plurality of pyrolytically decomposed carbonaceous material reformation platforms comprises the steps of:
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first carbonaceously reforming said pyrolytically decomposed carbonaceous material on a first pyrolytically decomposed carbonaceous material reformation platform; and second carbonaceously reforming said pyrolytically decomposed carbonaceous material on a second pyrolytically decomposed carbonaceous material reformation platform.
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79. A method for select product gas generation from carbonaceous materials as described in claim 78 wherein the step of first carbonaceously reforming said pyrolytically decomposed carbonaceous material on a first pyrolytically decomposed carbonaceous material reformation platform and the step of second carbonaceously reforming said pyrolytically decomposed carbonaceous material on a second pyrolytically decomposed carbonaceous material reformation platform comprise the step of differentiated reformation processing on each of said platforms in carbonaceous reformation environments differentiated by a process factor variable selected from a group consisting of:
- a process material size factor, a process temperature factor, a process duration factor, a differentiated environment factor, a reactor electrostatic steam factor, a chemic environment factor, a water environment factor, a negative electrostatic charge water environment factor, a differentiated carbon content factor, a differentiated oxygen content factor, a differentiated flue gas content factor, a differentiated product gas factor, and a recycled process material factor.
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80. A method for select product gas generation from carbonaceous materials as described in claim 56, 58, 62, or 66 and further comprising the step of transferring processed material between processes within said gasifier system.
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81. A method for select product gas generation from carbonaceous materials as described in claim 80 wherein the step of transferring processed material between processes within said gasifier system comprises the step of gravimetrically transferring said processed material between processes within said gasifier system.
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82. A method for select product gas generation from carbonaceous materials as described in claim 81 wherein the step of gravimetrically transferring said processed material between processes within said gasifier system comprises the step of dispersionary freefall transferring said processed material between processes within said gasifier system.
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83. A method for select product gas generation from carbonaceous materials as described in claim 82 wherein the step of dispersionary freefall transferring said processed material between processes within said gasifier system comprises the step of fixed element scraping said processed material to effect a transfer of said processed material between processes within said gasifier system.
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84. A method for select product gas generation from carbonaceous materials as described in claim 62 and further comprising the step of sidewall injecting a negative electrostatically enhanced water species within said gasifier system.
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85. A method for select product gas generation from carbonaceous materials as described in claim 84 and further comprising the step of driveshaft injecting a negative electrostatically enhanced water species within said gasifier system.
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86. A method for select product gas generation from carbonaceous materials as described in claim 85 and further comprising the step of disbursing said negative electrostatically enhanced water species from a vicinity of said driveshaft to within said gasifier system.
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87. A method for select product gas generation from carbonaceous materials as described in claim 56 wherein the step of inputting a feedstock solids carbonaceous material comprises the step of dispersively propelling a feedstock solids carbonaceous material for processing within said gasifier system.
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88. A method for select product gas generation from carbonaceous materials as described in claim 87 wherein the step of dispersively propelling a feedstock solids carbonaceous material for processing within said gasifier system comprises the step of pneumatically propelling said feedstock solids carbonaceous material for processing within said gasifier system.
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89. A method for select product gas generation from carbonaceous materials as described in claim 87 or 88 wherein the step of dispersively propelling a feedstock solids carbonaceous material for processing within said gasifier system and further comprises the step of feedstock energy accretively propelling said feedstock solids carbonaceous material for processing within said gasifier system.
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90. A method for select product gas generation from carbonaceous materials as described in claim 89 wherein the step of feedstock energy accretively propelling said feedstock solids carbonaceous material for processing within said gasifier system comprises the step of feedstock potential energy accretively propelling said feedstock solids carbonaceous material for processing within said gasifier system.
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91. A method for select product gas generation from carbonaceous materials as described in claim 90 wherein the step of feedstock potential energy accretively propelling said feedstock solids carbonaceous material for processing within said gasifier system comprises the step of driving said feedstock solids carbonaceous material up an incline for processing within said gasifier system.
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92. A method for select product gas generation from carbonaceous materials as described in claim 56 wherein the step of inputting a feedstock solids carbonaceous material comprises the step of driving said feedstock solids carbonaceous material up an incline for processing within said gasifier system.
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93. A method for select product gas generation from carbonaceous materials as described in claim 92 and further comprising the step of pneumatically propelling said feedstock solids carbonaceous material for processing within said gasifier system.
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94. A method for select product gas generation from carbonaceous materials as described in claim 93 wherein the step of pneumatically propelling said feedstock solids carbonaceous material for processing within said gasifier system comprises the step of flue gas propelling said feedstock solids carbonaceous material for processing within said gasifier system.
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95. A method for select product gas generation from carbonaceous materials as described in claim 93 wherein the step of pneumatically propelling said feedstock solids carbonaceous material for processing within said gasifier system comprises the step of product synthesis gas propelling said solid carbonaceous material for processing within said gasifier system.
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96. A method for select product gas generation from carbonaceous materials as described in claim 56, 87, or 93 wherein the step of inputting a feedstock solids carbonaceous material comprises the step of pre-heating said feedstock solids carbonaceous material prior to processing within said gasifier system.
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97. A method for select product gas generation from carbonaceous materials as described in claim 96 wherein the step of inputting a feedstock solids carbonaceous material further comprises the step of displacing at least some oxygen from said feedstock solids carbonaceous material.
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98. A method for select product gas generation from carbonaceous materials as described in claim 96 wherein the step of inputting a feedstock solids carbonaceous material comprises the step of coaxially feeding to input said feedstock solids carbonaceous material.
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99. A method for select product gas generation from carbonaceous materials as described in claim 98 wherein the step of coaxially feeding to input said feedstock solids carbonaceous material comprises the steps of:
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outer coaxially feeding a flue gas; and inner coaxially feeding a feedstock solids carbonaceous material into said gasifier system.
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100. A method for select product gas generation from carbonaceous materials as described in claim 98 wherein the step of coaxially feeding to input said feedstock solids carbonaceous material comprises the step of establishing opposite coaxial flows.
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101. A method for select product gas generation from carbonaceous materials as described in claim 56 and further comprising the step of injecting a negatively electrostatically enhanced water species into said gasifier system to affect said at least one step of processing.
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102. A method for select product gas generation from carbonaceous materials as described in claim 56 and further comprising the steps of:
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selectively separating processed carbonaceous material into at least a first processed materials portion and a second processed materials portion; returning said first processed materials portion within said gasifier system; and mixing said first processed materials portion with additionally input carbonaceous material.
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103. A method for select product gas generation from carbonaceous materials as described in claim 56 and further comprising the step of stoichiometrically controlling carbon content in a manner significantly appropriate for a select product gas.
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104. A method for select product gas generation from carbonaceous materials as described in claim 56 and further comprising the steps of:
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generating at least some contaminated select product gas; solubilizing said significant number of contaminants from said contaminated select product gas to create scrubbed select product gas; returning at least some of said significant number of contaminants within said gasifier system at the point of at least one selected location; and reprocessing said returned contaminants in said feedstock solids carbonaceous material gasifier system.
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105. A method for select product gas generation from carbonaceous materials as described in claim 56 and further comprising the step of displacing at least some oxygen from said feedstock solids carbonaceous material.
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106. A method for select product gas generation from carbonaceous materials as described in claim 56 and further comprising the step of returning a flue gas within said gasifier system at the point of at least one selected location.
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56. A method for select product gas generation from carbonaceous materials as described in claim 55 wherein the step of inputting a carbonaceous feedstock comprises the step of inputting a feedstock solids carbonaceous material, and wherein the step of pyrolytically decomposing said carbonaceous feedstock in said gasifier system on said carbonaceous materials pyrolysis decomposition platform comprises the step of pyrolytically decomposing said feedstock solids carbonaceous material in said gasifier system on said carbonaceous materials pyrolysis decomposition platform, and wherein the step of processing pyrolytically decomposed carbonaceous material in said gasifier system comprises the step of processing pyrolytically decomposed carbonaceous material in said gasifier system.
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Specification
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Current AssigneeThermo Technologies LLC (Thermo Fisher Scientific Incorporated)
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Original AssigneeThermo Technologies LLC (Thermo Fisher Scientific Incorporated)
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InventorsAbramov, Grigori A., Kleinke, Richard A., Wiley, Marcus A., Johnson, Dennis E. J.
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Primary Examiner(s)LANGEL, WAYNE A
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Application NumberUS12/246,483Publication NumberTime in Patent Office1,072 DaysField of Search252/373, 48/61, 48/89, 48/99, 481/01, 481/97.R, 482/02, 482/10US Class Current252/373CPC Class CodesC02F 1/32 with ultraviolet lightC10B 1/10 Rotary retortsC10J 2300/0903 Feed preparationC10J 2300/0916 BiomassC10J 2300/093 CoalC10J 2300/0943 CokeC10J 2300/0946 Waste, e.g. MSW, tires, gla...C10J 2300/1215 using synthesis gas as fuelC10J 3/66 by introducing them into th...C10K 1/101 with water onlyY02E 20/18 Integrated gasification com...Y02E 50/10 Biofuels, e.g. bio-dieselY02E 50/30 Fuel from waste, e.g. synth...Y02P 20/145 the feedstock being materia...