Microflow analytical system

• US 8,017,409 B2
• Filed: 05/29/2009
• Issued: 09/13/2011
• Est. Priority Date: 05/29/2009
• Status: Expired due to Fees

• Current Assignee: Ecolab, Inc., Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Inventors: Tokhtuev, Eugene, Owen, Christopher, Pilipchenko, Anna
• Primary Examiner(s): Mui; Christine T
• Application Number:
  US12/474,474
• Publication Number:
  US 20100304494A1
• Time in Patent Office: 837 Days
• Field of Search: 436/180, 436/174, 436/100, 422/68.1, 422/50, 422/82.05, 435/286.5, 435/286.1, 435/283.1
• US Class Current: 436/180
• CPC Class Codes: B01L 2300/0867 Multiple inlets and one sample wells, e.g. mixing, dilution
• CPC Class Codes: B01L 2300/087 Multiple sequential chambers
• CPC Class Codes: B01L 2300/0874 Three dimensional network
• CPC Class Codes: B01L 2300/0887 Laminated structure
• CPC Class Codes: B01L 2300/1822 using Peltier elements
• CPC Class Codes: B01L 2400/0481 squeezing of channels or chambers
• CPC Class Codes: B01L 2400/0638 membrane valves, flap valves
• CPC Class Codes: B01L 3/50273 characterised by the means or forces applied to move the fluids micropumps F04B19/006, of the membrane type F04B43/043
• CPC Class Codes: B01L 3/502738 characterised by integrated valves microvalves F16K99/0001
• CPC Class Codes: F04B 19/006 Micropumps F04B43/043 and F04B43/095 take precedence
• CPC Class Codes: G01N 2021/0346 Capillary cells; Microcells
• CPC Class Codes: G01N 2035/00237 Handling microquantities of analyte, e.g. microvalves, capillary networks
• CPC Class Codes: G01N 21/0332 with temperature control control of temperature G05D23/00; cryostats F17C3/08
• CPC Class Codes: G01N 21/05 Flow-through cuvettes G01N21/09 takes precedence; handling fluid samples G01N1/10
• CPC Class Codes: G01N 35/00 Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
• CPC Class Codes: G01N 35/1097 characterised by the valves valves in general F16K
• CPC Class Codes: Y10T 436/15 Inorganic acid or base [e.g. , hcl, sulfuric acid, etc. ]
• CPC Class Codes: Y10T 436/206664 Ozone or peroxide
• CPC Class Codes: Y10T 436/25 including sample preparation
• CPC Class Codes: Y10T 436/2575 Volumetric liquid transfer

Abstract

A microflow analytical system includes a laminate pump assembly connectable with one or more sources of fluid, one or more pneumatic control pumps, a mixer, and a sensor. The laminate pump assembly is adapted to deliver predetermined volumes of the fluid(s) through a plurality of flow paths which are formed within layers of the assembly. Each flow path can include an inlet valve, a pump valve, and an outlet valve each of which are controllable by the pneumatic control pumps. A series of manifolds can be formed within the layers of the pump assembly to provide for simultaneous activation of selected flow paths. Delivered fluid volumes can be mixed in the mixer which, in some embodiments, may be integral with the laminate pump assembly. The sensor can measure one or more characteristics of the mixed fluids to determine one or more properties of the fluids.

Claims

1. A microflow analytical system comprising:

a laminate pump assembly adapted to control parallel delivery of a plurality of fluids, the laminate pump assembly comprising a plurality of flow paths formed therewithin, each flow path comprising;

a pump valve;

an inlet valve connected to selectively provide fluid communication between an inlet connector and the pump valve, and

an outlet valve connected to selectively provide fluid communication between the pump valve and an outlet channel,

wherein the pump valve, inlet valve, and outlet valve each comprise a chamber formed at an interface of two layers of the laminate pump assembly having a pneumatically actuated membrane dividing the chamber into a fluid flow cavity and a pneumatic control cavity such that i) delivery of a pneumatic fluid to the pneumatic control cavity causes the fluid flow cavity to collapse, thereby blocking the flow path and forcing fluid within the fluid flow cavity out along the flow path, and ii) removal of pneumatic fluid from the pneumatic control cavity causes the fluid flow cavity to open, thereby drawing fluid within the flow path into the fluid flow cavity and permitting fluid flow through the flow path;

a pneumatic control pump for controlling application or removal of pneumatic fluid to the inlet valve, pump valve, and outlet valve;

a mixer connected in fluid communication with the outlet channels of the plurality of flow paths and adapted to mix fluid delivered from two or more of the flow paths; and

a sensor, coupled with the mixer and configured to obtain response data indicative of a characteristic of the mixed fluids.

2. The microflow analytical system of claim 1, wherein the sensor comprises an optical cell.

3. The microflow analytical system of claim 2, wherein the optical cell comprises a temperature stabilized optical cell.

4. The microflow analytical system of claim 1, wherein the volume of fluid delivered by each flow path during a pump cycle is less than approximately 100 microliters.

6. The microflow analytical system of claim 1, wherein i) the inlet connector of a first flow path is connected with a water source, ii) the inlet connector of a second flow path is connected with a source of a use composition, iii) the inlet connector of a third flow path is connected with a source of a reagent, and iv) the inlet connector of a fourth flow path is connected with a source of an acid.

7. The microflow analytical system of claim 6, wherein the use composition comprises a peracid and a peroxide.

8. The microflow analytical system of claim 6, wherein the reagent comprises potassium iodide (KI).

9. The microflow analytical system of claim 6, wherein the acid comprises acetic acid.

10. The microflow analytical system of claim 1, further comprising a controller connected with the pneumatic control pump and the optical cell, the controller including instructions for carrying out one or more measurement sequences.

11. The microflow analytical system of claim 10, wherein the one or more measurement sequences comprise a measurement sequence and a reagent blank sequence.

12. The microflow analytical system of claim 1, wherein the pneumatic control cavities of the inlet valve and the outlet valve of each flow path are controlled by a common bi-directional pneumatic control pump.

13. The microflow analytical system of claim 1, wherein the pneumatic control cavities of the inlet valve and the pump valve of each flow path are controlled by a single pneumatic control pump.

14. The microflow analytical system of claim 13, further comprising a delay chamber providing for fluid communication from the pneumatic control pump to the pneumatic control cavity of the pump valve, thereby introducing a time delay between actuation of the inlet valve and actuation of the pump valve.

15. The microflow analytical system of claim 1, wherein the mixer is integral with the laminate pump assembly.

22. The microflow analytical system of claim 15, wherein the mixer comprises a continuous chamber formed within a layer of the laminate pump assembly.

23. The microflow analytical system of claim 1, wherein the mixer is adapted to mix fluid delivered from two of more of the flow paths upon entering the mixer.

24. The microflow analytical system of claim 1, wherein the mixer is separate from the laminate pump assembly.

5. The microflow analytical system of 4, wherein the volume of fluid delivered by each flow path during a pump cycle is approximately 30 microliters.

16. A method for measuring a concentration of one or more analytes within a use composition, the method comprising:

providing a) a laminate pump assembly adapted to control the delivery of volumes of a plurality of fluids, at least one of the fluids comprising the use composition, the laminate pump assembly comprising a plurality of flow paths formed therewithin, each flow path comprising a plurality of microfluidic valves adapted to deliver a metered fluid flow from an inlet connector of the flow path to an outlet channel of the flow path b) a mixer connected in fluid communication with the outlet channels of the plurality of flow paths and adapted to mix fluid delivered from two or more of the flow paths; and

d) a sensor, coupled with the mixer and configured to obtain response data indicative of a reaction of the mixed fluids;

connecting a source of the use composition and a source of at least one reagent with the inlet connectors;

activating the laminate pump assembly, thereby causing metered volumes of use composition and reagent to be delivered to mixer;

mixing the metered volumes of use composition and reagent;

obtaining response data from the sensor indicative of the concentration of the one or more analytes within the use composition; and

calculating the concentration of the one or more analytes based on the response data.

17. The method of claim 16, wherein the one or more analytes comprise a peracid and a peroxide.

18. The method of claim 16, wherein the at least one reagent comprises potassium iodide.

19. The method of claim 16, further comprising connecting a source of an acid with the inlet connectors.

20. The method of claim 16, wherein the volumes of fluid delivered by the laminate pump assembly are less than approximately 100 microliters.

21. The method of claim 20, wherein the volumes of fluid delivered by the laminate pump assembly are approximately 30 microliters.

25. The method of claim 16, wherein the mixer comprises a continuous chamber formed within a layer of the laminate pump assembly.

26. The method of claim 16, further comprising mixing the metered volumes of use composition and reagent upon delivery to the mixer.