Inductor with thermally stable resistance

• US 8,018,310 B2
• Filed: 09/27/2006
• Issued: 09/13/2011
• Est. Priority Date: 09/27/2006
• Status: Active Grant

• Current Assignee: Vishay Dale Electronics, LLC (Vishay Intertechnology Incorporated)
• Original Assignee: Vishay Dale Electronics (Vishay Intertechnology Incorporated)
• Inventors: Smith, Clark, Shafer, Timothy, Schade, Nicholas J., Brune, Rod, Lange, David, Hoffman, Jerome J., Hansen, Thomas T.
• Primary Examiner(s): NGUYEN, TUYEN T
• Application Number:
  US11/535,758
• Publication Number:
  US 20080074225A1
• Time in Patent Office: 1,812 Days
• Field of Search: 336/65, 336/83, 336/192, 336/200, 336/232, 336/178
• US Class Current: 336/192
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 2017/048 with encapsulating core, e.g. made of resin and magnetic powder
• CPC Class Codes: H01F 27/292 Surface mounted devices
• CPC Class Codes: H01F 27/40 Structural association with built-in electric component, e.g. fuse
• CPC Class Codes: H01F 3/08 made from powder powder coatings on sheets H01F3/02; on strips or ribbons H01F3/04; on wires H01F3/06
• CPC Class Codes: H01F 41/02 for manufacturing cores, coils, or magnets H01F41/14 takes precedence; for dynamo-electric machines H02K15/00

Abstract

An inductor includes an inductor body having a top surface and a first and second opposite end surfaces. There is a void through the inductor body between the first and second opposite end surfaces. A thermally stable resistive element positioned through the void and turned toward the top surface to forms surface mount terminals which can be used for Kelvin type sensing. Where the inductor body is formed of a ferrite, the inductor body includes a slot. The resistive element may be formed of a punched resistive strip and provide for a partial turn or multiple turns. The inductor may be formed of a distributed gap magnetic material formed around the resistive element. A method for manufacturing the inductor includes positioning an inductor body around a thermally stable resistive element such that terminals of the thermally stable resistive element extend from the inductor body.

Claims

1. An inductor, comprising:

an inductor body having a top surface and a first and second opposite end surfaces, the inductor body comprised of ferrite to thereby form a ferrite core;

a void through the inductor body between the first and second opposite end surfaces;

a slot in the top surface of the inductor body;

a resistive strip having a thermally stable resistive element formed of a thermally stable alloy joined to copper terminals, the resistive strip being positioned through the void, the copper terminals being turned toward the slot to form opposite surface mount terminals.

2. The inductor of claim 1 wherein the opposite surface mount terminals include a larger terminal on each end for current and a smaller terminal on each end for current sensing.

3. The inductor of claim 1 wherein the opposite surface mount terminals are configured for four terminal Kelvin type measurements.

4. The inductor of claim 1 wherein the thermally stable resistive element comprises a non-ferrous metallic alloy comprising nickel and copper.

5. The inductor of claim 1 wherein the thermally stable resistive element comprises iron, chromium, and aluminum.

6. The inductor of claim 1 wherein the thermally resistive element is formed from a punched strip.

7. The inductor of claim 1 wherein the thermally resistive element is formed using etching.

8. The inductor of claim 1 wherein the thermally resistive element is formed by machining.

9. The inductor of claim 1 wherein the resistive strip has an ohmic value of 0.2 milli-Ohms to 1 milli-Ohms.

10. The inductor of claim 1 wherein the resistive strip has an ohmic value of 0.2 milli-Ohms to 1 Ohms.

11. The inductor of claim 1 wherein the resistive strip has a low temperature coefficient of resistance (TCR) of less than or equal to 100 parts per million per degree Celsius for the range of −

55 to 125 degrees Celsius.

12. The inductor of claim 1 wherein the inductor has an inductance within the range of 50 nano-Henrys to 10 micro-Henrys.

13. The inductor of claim 1 wherein the resistive element comprises nickel-chrome.

14. The inductor of claim 1 wherein the resistive element comprises manganese-copper.