Control system and method for controlling multi-stage air conditioners

• US 8,019,478 B2
• Filed: 04/20/2009
• Issued: 09/13/2011
• Est. Priority Date: 04/20/2009
• Status: Expired due to Fees

• Current Assignee: Airxcel Incorporated (Thor Industries Incorporated)
• Original Assignee: Airxcel Incorporated (Thor Industries Incorporated)
• Inventors: Whitehurst, Michael D., Brown, Jeff D.
• Primary Examiner(s): Bahta; Kidest
• Application Number:
  US12/426,745
• Publication Number:
  US 20100268397A1
• Time in Patent Office: 876 Days
• Field of Search: 700/276, 700/277, 700/282, 700/296, 700/299, 236/1.B, 236/93, 236/51, 621/58, 623/35, 621/75, 152/05
• US Class Current: 700/276
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/61 using timers
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F25B 2400/06 Several compression cycles arranged in parallel

Abstract

A method of controlling operation of a pair of two-stage air conditioners. The method monitors a temperature of an area served by the air conditioners; activates a first stage of a first or lead air conditioner when the temperature rises above a first set point temperature; activates a first stage of a second or lag air conditioner when the temperature rises above a second set point temperature; activates a second stage of the first air conditioner only if the temperature remains above the second set point temperature beyond a first selected time period; and activates a second stage of the second air conditioner only if the temperature remains above the second set point temperature beyond a second selected time period. Neither of the air conditioners is operated in their less efficient second stages if both air conditioners are not first operating in their high efficiency first stages so that the entire cooling requirements of the area served by the air conditioners is primarily served by the first high efficiency stage of one or both the air conditioners.

Claims

1. A method of controlling operation of a pair of two-stage air conditioners that both serve a same area to be cooled, the method comprising:

monitoring a temperature of the area served by the air conditioners;

activating a first stage of a first one of the air conditioners when the temperature rises above a first set point temperature;

activating a first stage of a second one of the air conditioners when the temperature rises above a second set point temperature;

activating a second stage of one of the first or second air conditioners if the temperature remains above the second set point temperature beyond a first selected time period and only after the first stages of both the air conditioners have already been activated; and

activating a second stage of the other one of the first or second air conditioners if the temperature remains above the second set point temperature beyond a second selected time period and only after the first stages of both the air conditioners have already been activated.

2. The method as set forth in claim 1, wherein the monitoring and activating steps are performed by a thermostat controller.

3. The method as set forth in claim 2, wherein the first and second set point temperatures can be programmed into the thermostat controller.

4. The method as set forth in claim 2, wherein the first selected time period is measured by a first timer coupled with the thermostat controller.

5. The method as set forth in claim 2, wherein the second selected time period is measured by a second timer coupled with the thermostat controller.

6. The method as set forth in claim 1, wherein the first stage of each air conditioner is a low capacity, high efficiency stage.

7. A cooling system comprising:

a first two-stage air conditioner;

a second two-stage air conditioner; and

a control system for controlling operation of the first and second air conditioners to maintain a desired temperature range within an area served by both the first and second air conditioners, wherein the control system is operable to;

monitor a temperature of an area served by the first and second air conditioners;

activate a first stage of the first air conditioner when the temperature rises above a first set point temperature;

activate a first stage of the second air conditioner when the temperature rises above a second set point temperature;

activate a second stage of one of the first or second air conditioners if the temperature remains above the second set point temperature beyond a first selected time period and only after the first stages of both the air conditioners have already been activated; and

activate a second stage of the other of the first or second air conditioners if the temperature remains above the second set point temperature beyond a second selected time period and only after the first stages of both the air conditioners have already been activated.

8. The cooling system as set forth in claim 7, wherein the control system includes a thermostat controller.

9. The cooling system as set forth in claim 8, wherein the first and second set point temperatures can be programmed into the thermostat controller.

10. The cooling system as set forth in claim 8, wherein the control system includes a first timer coupled with the thermostat controller for measuring the first selected time period.

11. The cooling system as set forth in claim 8, wherein the control system includes a second timer coupled with the thermostat controller for measuring the second selected time period.

12. The cooling system as set forth in claim 7, wherein the first stage of each air conditioner is a low capacity, high efficiency stage.

13. A cooling system comprising:

a first two-stage air conditioner;

a second two-stage air conditioner; and

a control system for controlling operation of the first and second air conditioners to maintain a desired temperature range within an area served by both the first and second air conditioners, the control system comprising;

a thermostat controller;

a first timer coupled with the thermostat controller; and

a second timer coupled with the thermostat controller;

the thermostat controller being operable to monitor a temperature of the area;

activate a first stage of the first air conditioner when the temperature rises above a first set point temperature;

activate a first stage of the second air conditioner when the temperature rises above a second set point temperature;

trigger the first timer when the first stage of the second air conditioner has been activated;

activate a second stage of the first air conditioner if the temperature remains above the second set point temperature upon expiration of a countdown time period of the first timer and only after the first stages of both the air conditioners have already been activated;

trigger the second timer when the second stage of the first air conditioner has been activated; and

activate a second stage of the second air conditioner if the temperature remains above the second set point temperature upon expiration of a countdown time period of the second timer and only after the first stages of both the air conditioners have already been activated.

14. The cooling system as set forth in claim 13, wherein the thermostat controller is programmable.

15. The cooling system as set forth in claim 14, wherein the first and second set point temperatures can be programmed into the thermostat controller.

16. The cooling system as set forth in claim 13, wherein the control system further includes a pair of timer relays wired between the thermostat controller and the first and second timers for triggering the first and second timers.

17. The cooling system as set forth in claim 13, wherein the control system further includes a pair of switching relays wired to the thermostat controller for activating the first stages of the first and second air conditioners.

18. The cooling system as set forth in claim 13, wherein the control system further includes a pair of staged time relays wired to the thermostat controller for activating the second stages of the first and second air conditioners.

19. The cooling system as set forth in claim 13, wherein the first stage of each air conditioner is a low capacity, high efficiency stage.

20. The cooling system as set forth in claim 13, wherein the area served by the air conditioners is a telecommunications equipment shelter.