Scan lock and track fluid characterization and level sensor apparatus and method

• US 8,020,438 B2
• Filed: 12/03/2009
• Issued: 09/20/2011
• Est. Priority Date: 01/08/2007
• Status: Active Grant

• Current Assignee: Meggitt Safety Systems, Inc. (Meggitt PLC)
• Original Assignee: Meggitt Incorporated (Amphenol Corporation)
• Inventors: Miskell, Thomas J., Rizzo, Vincent J.
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): Frank; Rodney T
• Application Number:
  US12/630,225
• Publication Number:
  US 20100139393A1
• Time in Patent Office: 656 Days
• Field of Search: 732/90.R, 732/90.V, 733/04.R
• US Class Current: 73/290.00R
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01S 13/10 using transmission of interrupted, pulse modulated waves determination of distance by phase measurement G01S13/32
• CPC Class Codes: G01S 13/87 Combinations of radar systems, e.g. primary radar and secondary radar
• CPC Class Codes: G01S 13/88 Radar or analogous systems specially adapted for specific applications electromagnetic prospecting or detecting of objects, e.g. near-field detection, G01V3/00
• CPC Class Codes: G01S 7/032 Constructional details for solid-state radar subsystems

Abstract

A liquid characterization and level sensor with a coaxial probe attached to a closed loop servo circuitry combined with a DSP and novel algorithms to scan, lock and track signals to ascertain the level and purity of fluid in a container.

Claims

1. A fluid level sensing apparatus comprising:

a coaxial probe;

a transmitter for transmitting an electrical pulse to the probe;

a receiver having a gate for gated reception of a reflected pulse from the probe; and

a digital signal processor for processing the transmitted and the reflected pulses;

wherein a voltage corresponding to a time between a beginning of the transmitted pulse and an opening of the receiver gate is input to the digital signal processor.

2. The apparatus of claim 1 wherein the digital signal processor carries out digital processing based on the voltage input thereto and based on a receiver gate control command signal, and outputs a signal that controls when the receiver gate opens, to form a closed loop for controlling when the receiver gate opens.

3. The apparatus of claim 1 wherein the voltage input to the digital signal processor is converted to a digital signal and the digital signal is summed with a receiver gate control command signal.

4. The apparatus of claim 3 wherein the receiver gate control command signal is produced by a ramp generator.

5. The apparatus of claim 1 wherein the voltage corresponding to the time between the beginning of the transmitted pulse and the opening of the receiver gate is output by a circuit element that accepts inputs from the transmitter and the receiver.

6. The apparatus of claim 5 wherein the inputs from the transmitter and the receiver are accepted by way of a two-pole low-pass filter.

7. The apparatus of claim 5 wherein the circuit element is an operational amplifier.

8. The apparatus of claim 5 wherein the input accepted from the receiver is inverted relative to the input accepted from the transmitter.

9. The apparatus of claim 2 wherein the closed loop causes opening of the receiver gate to be controlled so as to track one or more species selected from among the group consisting of a fluid top, a tank bottom, and a range between the fluid top and the tank bottom.

10. A fluid level sensing apparatus comprising:

a coaxial probe;

a transmitter for transmitting an electrical pulse to the probe; and

a receiver having a gate for gated reception of a reflected pulse from the probe;

wherein an error signal is driven to zero in a closed loop for controlling when the receiver gate opens;

the error signal being a difference between a first signal vr and a second signal vp;

the first signal Vr being a receiver gate control command signal; and

the second signal Vp representing a time between a beginning of the transmitted pulse and an opening of the receiver gate.

11. The apparatus of claim 10 wherein the first signal Vr is summed with the second signal Vp to produce a third signal Vin.

12. The apparatus of claim 11 wherein the third signal Vin is integrated over time to produce a fourth signal Vout.

13. The apparatus of claim 12 wherein the integration of the third signal Vin to produce the fourth signal Vout is carried out in cyclical fashion, the third signal Vin in a second integration cycle being multiplied by a constant K1, and the product of this multiplication being added to the fourth signal Vout from a first integration cycle earlier in time than the second integration cycle to produce the fourth signal Vout of the second integration cycle.

14. The apparatus of claim 12 wherein the integration of the third signal Vin to produce the fourth signal Vout is carried out in cyclical fashion;

and

an amount by which the fourth signal Vout is allowed to change during each of the integration cycles is limited to a preselected value.

15. The apparatus of claim 14 wherein the fourth signal Vout controls when the receiver gate opens.

16. The apparatus of claim 10 wherein processing for driving the error signal to zero is carried out by a digital signal processor;

the second signal Vp undergoes analog-to-digital conversion before being input to the digital signal processor; and

a signal output by the digital signal processor undergoes digital-to-analog conversion before being used to control when the receiver gate opens.

17. The apparatus of claim 10 wherein analysis of the reflected pulse is carried out by a digital signal processor.

18. The apparatus of claim 17 wherein the digital signal processor causes the error signal to be driven to zero so that the opening of the receiver gate tracks one or more species selected from among the group consisting of a fluid top, a tank bottom, and a range between the fluid top and the tank bottom.

19. The apparatus of claim 17 wherein the digital signal processor calculates a height of a fluid based at least in part on a measured propagation time through the fluid.

20. The apparatus of claim 17 wherein the digital signal processor calculates a dielectric constant of a fluid based at least in part on a measured propagation time through the fluid.

21. The apparatus of claim 20 wherein the digital signal processor calculates a temperature of the fluid based at least in part on the calculated dielectric constant of the fluid.

22. The apparatus of claim 21 wherein the digital signal processor calculates a density of the fluid based at least in part on the calculated temperature of the fluid.

23. The apparatus of claim 19 wherein the digital signal processor calculates a weight of the fluid based at least in part on a calculated density of the fluid and based at least in part on a volume derived from the calculated height of the fluid.

24. The apparatus of claim 20 wherein the digital signal processor determines whether a contaminant is present based at least in part on the calculated dielectric constant of the fluid.

25. A fluid level sensing apparatus comprising:

probe means for measuring fluid level;

transmitter means for transmitting electrical pulses to the probe means;

receiver means connected to receiver gate means for gated reception of reflections from the probe means; and

processing means for processing the reflections from the probe means;

wherein a closed loop is formed for controlling when the receiver gate means opens.