Ratcheting strap-down system

• US 8,020,737 B2
• Filed: 03/24/2005
• Issued: 09/20/2011
• Est. Priority Date: 03/24/2005
• Status: Expired due to Fees

• Current Assignee: Michael T. Sweeney
• Original Assignee: Michael T. Sweeney
• Inventors: Sweeney, Michael T.
• Primary Examiner(s): Larson; Justin M
• Assistant Examiner(s): SKURDAL, COREY NELSON
• Application Number:
  US11/089,908
• Publication Number:
  US 20060213941A1
• Time in Patent Office: 2,371 Days
• Field of Search: 224/321, 224/309, 224/319, 224/324, 224/534, 224/536, 224/568, 224/570, 410/97, 410/100, 410/103
• US Class Current: 224/324
• CPC Class Codes: B60R 9/048 Carriers characterised by article-gripping , -covering,-retaining, or -locking means

Abstract

A ratcheting strap-down system for use with a crossbar to securely transport any variety of objects. The ratcheting strap-down assembly includes a ratcheting receiver and a cam clamp receiver. The ratcheting receiver includes a ratcheting assembly and a locking mechanism and is adapted to engage a second end of a flexible strap. The flexible strap is preferably made from reinforced steel cog belt, making the system and the objects it'"'"'s securing less susceptible to theft. The ratcheting strap-down system is particularly useful for securing one or more surfboards to the crossbars of an after-market roof rack assembly.

Claims

1. A variable-width ratcheting strap-down system for use with a crossbar, comprising:

a flexible strap having a first end and a second end;

a first receiver adapted to engage the first end of the flexible strap, the first receiver comprising a first crossbar bracket that is mounted on the crossbar at a first crossbar location; and

a second receiver adapted to receive the second end of the flexible strap, the second receiver comprising a second bracket that is mounted on the crossbar at a second crossbar location that is different from the first crossbar location to provide a gap having a width that is between the first and second receivers and is spanned by the flexible strap, the second receiver having a ratcheting assembly that is adapted to tighten the flexible strap within the gap between the first and second receivers,

wherein at least one of the first and second crossbar brackets is adapted to be moveably adjusted along the crossbar to vary the width of the gap between the first and second receivers,

wherein the first receiver houses a cam clamp, and

wherein the cam clamp presses the flexible strap against the crossbar when the flexible strap is pulled in the direction of the second receiver, the cam clamp cinching the strap and the first receiver to the first crossbar location.

2. The variable-width ratcheting strap-down system according to claim 1, wherein the strap comprises a steel reinforced cog belt having a flat side and a cogged side.

3. The variable-width ratcheting strap-down system according to claim 2, wherein the ratcheting assembly comprises a toothed pawl perpendicular to the flexible strap, the pawl being spring biased towards the strap and having a surface with alternating teeth and ramps that correspond to the cogged side of the strap.

4. The variable-width ratcheting strap-down system according to claim 3, wherein the pawl engages the cogged side of the strap when the strap is traveling against the teeth in the pawl.

5. The variable-width ratcheting strap-down system according to claim 2, wherein cam clamp has cogged detents, and wherein the cogged detents are adapted to mate with the cogged side of the strap.

6. The variable-width ratcheting strap-down system according to claim 3, further comprising a spring located within the ratcheting assembly, wherein when a force is applied to the strap in a first direction, the spring is moved away from the strap so as to allow the strap to travel through the ratcheting receiver.

7. The variable-width ratcheting strap-down system of claim 3, wherein the pawl provides resistance to the movement of the strap when the strap travels in a second direction.

8. The variable-width ratcheting strap-down system according to claim 1, wherein the second receiver further comprises a release mechanism.

9. The variable-width ratcheting strap-down system of claim 8, wherein the release mechanism is a key lock having a key operated pin.

10. The variable-width ratcheting strap-down system according to claim 8, wherein the first receiver can only be released and repositioned when the flexible strap is released from the second receiver by the release mechanism.

11. The variable-width ratcheting strap-down system according to claim 1, wherein the second bracket further comprises an aperture that is aligned with an aperture in the crossbar, so as to store any excess strap within the aperture in the crossbar.

12. The variable-width ratcheting strap-down system according to claim 1, wherein the first receiver and the second receiver are adapted to be engaged to a round crossbar.

13. The variable-width ratcheting strap-down system according to claim 1, wherein the first receiver and the second receiver are adapted to be engaged to a square crossbar.

14. The variable-width ratcheting strap-down system according to claim 3, wherein the toothed pawl comprises a milled slot adapted to hold a key operated pin that rotates in the milled slot so as to allow the toothed pawl to move away from the flexible strap and disengage the flexible strap.

15. The variable-width ratcheting strap-down system according to claim 1, wherein the strap connects with each receiver only once.

16. A variable-width ratcheting strap-down system for use with a crossbar, comprising:

a flexible strap, wherein the flexible strap comprises a cog belt;

a cam clamp receiver including a U-shaped bracket having a base and two arms extending from one side of the crossbar and a strap-actuated cam clamp pivotally connected between the two arms of the U-shaped bracket on an opposite side of the crossbar, the cam clamp permitting the cam clamp receiver to be moved to a first desired position when the strap is loose and the cam clamp forcibly presses a first end of the flexible strap against the crossbar when the strap is pulled away from the cam clamp receiver to secure the cam clamp receiver in the first desired position; and

a ratcheting receiver located in a second desired position and adapted to engage a second end of the cog belt and hold the strap tight when the second end of the strap is pulled away from the cam clamp of the cam clamp receiver;

wherein the ratcheting receiver further comprises a spring loaded ratcheting assembly.

17. The variable-width ratcheting strap-down system according to claim 16, wherein the cam clamp comprises cogged indentations that are adapted to mate with a cogged side of the strap.

18. The variable-width ratcheting strap-down system according to claim 16, wherein the ratcheting assembly further comprises a toothed pawl that lays perpendicular to the flexible strap and is spring biased towards the strap.

19. The variable-width ratcheting strap-down system according to claim 18, wherein the pawl has a surface with alternating teeth and indentations, the surface being adapted to mate with the cogged side of the strap.

20. The variable-width ratcheting strap-down system according to claim 19, further comprising a spring located within the ratcheting assembly;

wherein when a force is applied to the strap in a first direction, the spring is moved away from the strap so as to allow the strap to travel through the ratcheting receiver, and the strap movement is resisted when force is applied in a second direction.

21. A variable-width ratcheting strap-down system for use with a crossbar, comprising:

a flexible strap having a first end and a second end, wherein the flexible strap is a cog belt;

a cam clamp receiver adapted to engage the first end of the flexible strap, wherein the cam clamp receiver houses a strap actuated cam clamp that permits the cam clamp receiver to be moved to a first desired position between the first and second ends of the crossbar when the strap is loose and forcibly presses the flexible strap against the crossbar to secure the cam clamp receiver to the crossbar at the first desired position when the strap is tight; and

a ratcheting receiver, being constructed to connect to the second end of the crossbar and having a ratcheting assembly adapted to engage the second end of the flexible strap and hold the strap tight when the second end of the strap is pulled away from the cam clamp of the cam clamp receiver.

22. The variable-width ratcheting strap-down system of claim 21, wherein the ratcheting receiver houses a spring-loaded toothed pawl that lays perpendicular to the flexible strap and the pawl comprises alternating teeth and ramps that are adapted to mate with a pattern on the strap.

23. The variable-width ratcheting strap-down system of claim 21, wherein the ratcheting receiver houses a spring-loaded toothed pawl that has inclined teeth and lays perpendicular to the flexible strap and the pawl secures the strap when the strap is traveling against the inclined teeth.

24. A method of assembling a ratcheting strap-down system to a hollow crossbar comprising;

coupling a flexible strap with a first receiver that is coupled to the hollow crossbar;

positioning the strap over a portion of an item;

inserting the strap into a second receiver that is coupled to the hollow crossbar, the second receiving having a ratcheting assembly, the ratcheting assembly including a spring biased pawl;

pulling the strap tight past the spring-biased pawl;

pressing the pawl against the strap; and

containing any unused strap within the hollow crossbar via a cavity located on the second receiver.

25. A variable-width ratcheting strap-down system for use with a crossbar, comprising:

a flexible strap having a first end and a second end; and

a variable position receiver connected to the first end of the flexible strap and slidably coupled to the crossbar, the variable position receiver including a tension activated mechanism that permits the receiver and first end of the flexible strap to be moved to a desired position along the crossbar when the flexible strap is loose and holds the receiver and first end of the flexible strap at the desired position when the strap is pulled tight,

wherein the variable position receiver comprises a first sliding bracket that is adapted to be moveably adjusted on the crossbar and fixed at the desired location on the crossbar, and

wherein the variable position receiver further comprises a cam clamp that forcibly presses the flexible strap against the crossbar when the strap is pulled tight away from the cam clamp.