Endoscopic stapling devices and methods

• US 8,020,741 B2
• Filed: 03/18/2008
• Issued: 09/20/2011
• Est. Priority Date: 03/18/2008
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Barosense, Inc. (Boston Scientific Corporation)
• Inventors: Cole, David, Smith, Andrew
• Primary Examiner(s): Durand; Paul
• Assistant Examiner(s): CHUKWURAH, NATHANIEL C
• Application Number:
  US12/050,169
• Publication Number:
  US 20090236400A1
• Time in Patent Office: 1,281 Days
• Field of Search: 227/175.1, 227/180.1, 606/151, 606/153, 606/170, 604/500
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/064 Surgical staples, i.e. penetrating the tissue
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00818 Treatment of the gastro-intestinal system
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/306 holding by means of suction
• CPC Class Codes: A61F 5/0013 Implantable devices or invasive measures
• CPC Class Codes: A61F 5/0083 Reducing the size of the stomach, e.g. gastroplasty surgical interventions A61B17/00

Abstract

Described herein are endoscopic staplers used to apply one or more fasteners to body tissue. In one embodiment, a fastener-applying device, which is preferably a stapler, is passed transorally into the stomach and used to plicate stomach tissue by engaging tissue from inside of the stomach and drawing it inwardly. In the disclosed embodiments, the tissue is drawn inwardly into a vacuum chamber, causing sections of serosal tissue on the exterior of the stomach to be positioned facing one another. The disclosed staplers allow the opposed sections of tissue to be moved into contact with one another, and preferably deliver staples for maintaining contact between the tissue sections at least until serosal bonds form between them. Each of these steps may be performed wholly from the inside of the stomach and thus can eliminate the need for any surgical or laparoscopic intervention. After one or more plications are formed, medical devices may optionally be coupled to the plication(s) for retention within the stomach.

Claims

1. A medical instrument for applying a fastener to tissue, comprising:

a head including

a first member having a fastener housing and a fastener cartridge that is independently movable with respect to the fastener housing, the fastener cartridge carrying at least one fastener;

a second member; and

a drive assembly including a drive member moveable on the fastener cartridge from a first position to a second position within the housing, the drive assembly operatively coupled to the first and second members such that movement of the drive member from a first position to a second position causes the fastener cartridge to move in a direction towards the second member.

2. The medical instrument of claim 1, wherein the first member has a first tissue contact area and the second member has a second tissue contact area opposed to the first contact area.

3. The medical instrument of claim 1, wherein the drive assembly includes at least one elongate member having a first section pivotally coupled to the first member and a second section pivotally coupled to the first section and the second member, the first and second sections pivotable to move the elongate member between a streamlined position and an expanded position;

and

wherein the drive member and elongate member are arranged such that movement of the drive member from the first position to the second position pivots the first section relative to the first member, moving the elongate member to the expanded position and thereby causing relative movement of the first and second members towards one another.

4. The medical instrument of claim 3, wherein the drive assembly further includes a drive arm pivotally coupled to the drive member and the elongate member.

5. The medical instrument of claim 3, wherein the drive assembly includes a plurality of elongate members extending between the first and second members, the plurality of elongate members pivotable between streamlined and expanded positions.

6. The medical instrument of claim 1, wherein:

the head further includes;

a support, the second member positioned on the support; and

wherein the drive assembly is operatively coupled to the support, first member and second member such that movement of the drive member from the first position to the second position causes movement of the second member relative to the support in a direction towards the first member, and causes relative movement of the first member and support towards one another.

7. The medical instrument of claim 6, wherein the support includes a non-circular opening and wherein the second member is slidable within the opening and includes a non-circular cross-section.

8. The medical instrument of claim 6, wherein:

the drive assembly includes at least one elongate member having a first section coupled to the first member and a second section pivotally coupled to the first section and the support, the first and second sections pivotable to move the elongate member between a streamlined position and an expanded position; and

wherein the drive member and elongate member are arranged such that movement of the drive member from the first position to the second position pivots the first section relative to the first member to move the elongate member to the expanded position.

9. The medical instrument of claim 8, wherein the drive assembly includes a pivot arm having a first end pivotally coupled to the drive member and a second end pivotally coupled to the first section of the elongate member.

10. The medical instrument of claim 9, wherein:

the second member is slidably positioned on the support; and

the second section of the elongate member is positioned such that moving the elongate member to the expanded position causes a portion of the second section to push the second member relative to the support in a direction towards the first member.

11. The medical instrument of claim 8, wherein:

the head includes a pivotable arm having a first end coupled to the drive member and a second end coupled to the elongate member, the arm positioned such that movement of the drive member from the first position to the second position causes the second end of the arm to pivot the first section of the elongate member relative to the first member, moving the elongate member to the expanded position.

12. The medical instrument of claim 1 wherein:

the head further includes;

a support, the second member positioned on the support; and

wherein

the drive assembly is operatively coupled to the first member, support, fastener cartridge and second member such that movement of the drive member from the first position to the second position causes movement of the second member relative to the support in a direction towards the first member, causes movement of the fastener cartridge relative to the first member in a direction towards the support, and causes relative movement of the first member and support towards one another.

13. The medical instrument of claim 1, wherein:

the drive member comprises a piston moveable from the first position to the second position.

14. The medical instrument of claim 13, wherein the head includes a chamber, and wherein the piston is moveable from the first position to the second position in response to application of fluid pressure in the chamber.

15. The medical instrument of claim 14, wherein the piston is a first piston and wherein the head further includes:

a fastener driver advanceable at least partially through the first member to drive fasteners from the first member;

a second piston within the chamber, the second piston moveable between a first position to a second position, the second piston operatively associated with the fastener driver such that movement of the second piston from the first position to the second position advances the fastener driver through the first member.

16. The medical instrument of claim 15 wherein the second piston is coupled to the first piston such that movement of the first piston to the second position moves the second piston relative to the chamber.

17. The medical instrument of claim 16, wherein the second piston is positioned within the first piston.

18. The medical instrument of claim 15, wherein the head includes a cutting element positioned such that advancement of the second piston advances the cutting element through the first member and into contact with a portion of the second member.

19. The medical instrument of claim 1, further including:

a shaft having a distal portion and a proximal portion, wherein the head is mounted to the distal portion.

20. The medical instrument of claim 19, further including a latch having a first latch member on the shaft and a second latch member on the head, the first and second latch members engageable to detachably mount the head to the shaft.

21. The medical instrument of claim 1, wherein the fastener cartridge is removably coupled to the first member.

22. The medical instrument of claim 1, wherein the fastener holder cartridge is removably coupled to the first member.

23. The medical instrument of claim 1, wherein the fastener is a staple, wherein the fastener cartridge is a staple cartridge, and wherein the second member comprises an anvil.

24. The medical instrument of claim 1, wherein the head includes a cutting element coupled to the drive assembly.

25. A method of applying a fastener to tissue, the method comprising the steps of:

positioning a workpiece between a first member and a second member;

advancing a drive member to cause a fastener cartridge within the first member to move independently of the first member towards the second member; and

firing a fastener from the fastener cartridge into the workpiece.

26. The method according to claim 25, wherein the drive member is a piston, and wherein advancing the piston moves at least a portion of the first member towards the second member and moves the second member towards the first member.

27. The method according to claim 25, wherein:

advancing the drive member causes movement of the fastener cartridge relative to the first member in a direction towards the second member.

28. The method according to claim 27, wherein:

the method further includes providing a support, the second member positioned on the support; and

advancing the drive member causes movement of the second member relative to the support in a direction towards the fastener cartridge, and causes movement of the fastener cartridge relative to the first member in a direction towards the second member.

29. The method according to claim 28, wherein:

advancing the drive member further causes movement of the support relative to the first member.

30. The method according to claim 25, wherein:

the method further includes providing a support, the second member positioned on the support; and

advancing the drive member causes movement of the second member relative to the support in a direction towards the first member.

31. The method of claim 25, wherein the method is for applying a fastener to body tissue, and wherein positioning a workpiece between the first member and second member includes positioning body tissue between the first and second members.

32. The method of claim 31, wherein positioning body tissue between the first and second members includes drawing tissue between the first and second members using suction.

33. The method of claim 31, wherein positioning body tissue between the first and second members includes engaging tissue using an instrument and drawing the engaged tissue between the first and second members.

34. The method according to claim 31 wherein the method is for applying a staple to body tissue, the first member includes a staple housing, and wherein:

positioning body tissue between the first and second members includes positioning body tissue between the fastener cartridge being a staple cartridge, and an anvil;

firing a fastener includes firing a staple from the staple cartridge through the tissue and into contact with the anvil.

35. The method according to claim 34, wherein advancing the drive member causes movement of the staple cartridge relative to the staple housing in a direction towards the anvil.

36. The method according to claim 35, wherein the anvil is mounted to an anvil support, and wherein advancing the drive member causes movement of the anvil relative to the anvil support.

37. The method according to claim 36, wherein advancing the drive member further causes movement of the anvil support relative to the staple housing.

38. The method according to claim 34, wherein the anvil is mounted to an anvil support, and wherein advancing the drive member causes movement of the anvil relative to the anvil support.

39. The method according to claim 34, wherein the method further includes compressing the body tissue between the staple housing and anvil.

40. The method according to claim 39, wherein the method further includes advancing a cutting element through the compressed body tissue.

41. The method according to claim 40, wherein:

advancing the drive member includes advancing a first piston within a chamber in the staple housing to cause compression of the tissue between the staple housing and anvil;

firing the staple includes advancing a second piston within the chamber to advance a staple driver at least partially through the staple cartridge.

42. The method according to claim 41, wherein advancing the second piston advances the cutting element through the compressed body tissue.