Passive airbag venting

• US 8,020,889 B2
• Filed: 09/20/2006
• Issued: 09/20/2011
• Est. Priority Date: 09/21/2005
• Status: Expired due to Fees

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Dennis, Nate, Bauer, Barney J., Maripudi, Vivekananadhan, Roberts, Ray John, Maertens, Paul G., Karlow, James P., Klinkenberger, Amy L., Ruterbusch, John Paul, McFadden, Stephanie M., Perez Aguilar, Jamie F., Scavnicky, Michael J., Bosch, Jerome, Boumarafi, Moe M., Ehrke, Joseph M., Baker, Paul A., Clarke, Jonathan L.
• Primary Examiner(s): Dickson; Paul N.
• Assistant Examiner(s): Spisich; George D.
• Application Number:
  US11/523,810
• Publication Number:
  US 20070108750A1
• Time in Patent Office: 1,826 Days
• Field of Search: 280/739, 280/743.2
• US Class Current: 280/739
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 2021/23384 having ends which are movable or detachable during deployment
• CPC Class Codes: B60R 2021/2395 comprising means to control the venting
• CPC Class Codes: B60R 21/233 comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other B60R21/232 takes precedence
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/239 characterised by their venting means

Abstract

An occupant protection apparatus comprises an inflatable airbag with a panel, the panel including a first vent opening that permits inflation fluid to escape out of the airbag; and a valve sheet including a second vent opening movable relative to the first vent opening, the valve sheet having opposite ends that are each fixed to a surface of the airbag. One end of the valve sheet moves with the panel during inflation of the airbag to move the second vent opening relative to the first vent opening. The apparatus also includes a valve guide to guide movement of the valve sheet relative to the panel, the valve sheet is capable of sliding between the valve guide and the panel. Both ends of the valve sheet remain fixed to the panel during and after inflation of the airbag.

Claims

1. An occupant protection apparatus comprising:

an inflatable airbag including a panel, wherein the panel includes a first vent opening through which inflation fluid may escape out of the airbag;

a moveable valve sheet overlying the first vent opening and including a second vent opening movable relative to the first vent opening, the valve sheet being fixed to a surface of the panel at opposite ends;

a valve guide to guide movement of the valve sheet relative to the panel, wherein the valve sheet is configured to slide between the valve guide and the panel, the valve guide including a third vent opening alignable with the first vent opening; and

a tear tab configured to maintain the initial configuration of the valve sheet prior to inflation,

wherein one end of the valve sheet moves with a leading end portion of the panel during deployment of the airbag to move the second vent opening relative to the first vent opening,

wherein the first and a second end of the valve sheet are fixed to the panel during and after inflation of the airbag,

wherein the tear tab is configured to break during inflation of the airbag to release a portion of the valve sheet to allow the valve sheet to move relative to the vent opening,

wherein the second vent opening comprises a plurality of openings in a region of the valve sheet, and

wherein in an initial, uninflated state, the second vent opening is aligned with the first and third vent openings, and after deployment of the airbag, the second vent opening is misaligned with the first and third vent openings to close the first vent opening.

2. The occupant protection apparatus of claim 1, further comprising tearable stitching configured to maintain an initial configuration of the valve sheet prior to inflation, the tearable stitching being configured to break during inflation of the airbag to thereby allow the valve sheet to move relative to the first vent opening.

3. The occupant protection apparatus of claim 1, wherein one end of the valve sheet is fixed to the panel near the first vent opening and the second end is fixed away from the first vent opening.

4. The occupant protection apparatus of claim 3, wherein both ends of the valve sheet are fixed to a surface of the panel configured to be in contact with inflation fluid in an inflatable chamber.

5. The occupant protection apparatus of claim 1, wherein the valve sheet is an integral sheet extending from the first end to the second end.

6. The occupant protection apparatus of claim 1, wherein the second vent opening is movable relative to the first vent opening such that the first and second vent openings are aligned in an open state prior to inflation of the airbag and the first and second vent openings are misaligned in a closed state during a later stage of inflation of the airbag.

7. The occupant protection apparatus of claim 1, wherein the tear tab comprises slits such that fibers of the tear tab adjacent the slit are discontinuous.

8. The occupant protection apparatus of claim 7, wherein the slits are at a 45 degree angle to an edge of the second vent opening.

9. The occupant protection apparatus of claim 1, wherein the valve guide is a portion of the valve sheet, wherein the portion of the valve sheet comprising the valve guide and the third vent opening is folded over and overlaps a portion of the valve sheet comprising the second vent opening when the airbag is in the uninflated state.

10. An airbag, comprising:

a wall defining an interior in which a gas is received to inflate the airbag, and at least one airbag opening through the wall; and

a vent valve carried by the wall and having a valve sheet including at least one valve opening, the vent valve being moveable between a first position where the at least one valve opening is in registration with the at least one airbag opening and a second position where the at least one valve opening is at least partially misaligned with the at least one airbag opening to at least partially close the at least one airbag opening, and

wherein the vent valve is in its first position until deployment of the airbag beyond a threshold which moves the vent valve to its second position;

wherein the valve sheet is folded within the interior of the airbag when the vent valve is in its first position, and movement of the airbag when deployed beyond the threshold at least partially unfolds the valve sheet to move the vent valve to its second position;

wherein the valve sheet folded onto itself provides a first leg and a second leg with a bight between them, the first leg and second leg each being connected to the wall, and at least one of the first and second legs including the at least one valve opening that is aligned with the at least one airbag opening when the vent valve is in its first position,

wherein the valve sheet is extended and increasingly unfolds when the airbag is deployed beyond the threshold to lengthen the second leg and shorten the first leg so that the at least one valve opening is moved relative to and at least partially out of registry with the at least one airbag opening, which reduces extrusion of the valve sheet therethrough under force of pressurized gas, and

wherein the vent valve further includes an envelope positioned over a portion of the valve sheet to overlap the valve sheet, the envelope including a third vent opening alignable with the first vent opening, wherein the envelope is an integral component of the valve sheet.

11. The airbag of claim 10, wherein the vent valve is releasably connected to the airbag in its first position to maintain the vent valve in its first position until the airbag has deployed beyond the threshold.

12. The airbag of claim 11, wherein the vent valve is stitched to the airbag by at least one stitch, and the at least one stitch is constructed and arranged to be broken or pulled out upon deployment of the airbag beyond the threshold.

13. The airbag of claim 10, wherein the valve sheet is accordion folded in its first position providing at least one pleat.

14. The airbag of claim 13, wherein the pleat is taken up when the vent valve moves to its second position to move the at least one valve opening at least partially out of registry with the at least one airbag opening through the wall.

15. The airbag of claim 10, wherein the valve sheet is connected to the wall on either side of at least one fold so that movement of the wall as the airbag is deployed beyond the threshold at least partially extends the valve sheet to move the vent valve toward its second position.

16. The airbag of claim 10, wherein the valve sheet entirely covers each of the at least one airbag opening through the wall when the vent valve is in its second position.

17. The airbag of claim 10, wherein the valve sheet is formed from the same material as the airbag wall.

18. An airbag, comprising:

a wall defining an interior in which a gas is received to inflate the airbag, and at least one airbag opening through the wall; and

a vent valve having a valve sheet folded onto itself and including first and second legs with a bight between them, the first and second legs each being connected to the wall and having a valve opening, the valve opening of the first leg being aligned with the at least one airbag opening, the vent valve being moveable between a first position where the valve opening of the second leg is aligned with the at least one airbag opening and a second position where the valve sheet is extended to lengthen the second leg and shorten the first leg to at least partially misalign the valve opening of the second leg with the at least one airbag opening and at least partially close the at least one airbag opening, and wherein the vent valve is in its first position until deployment of the airbag beyond a threshold which moves the vent valve to its second position;

wherein the vent valve when in its first position is folded within the interior of the airbag, and movement of the airbag when deployed beyond the threshold at least partially unfolds the valve sheet to move the vent valve to its second position.

19. An airbag, comprising:

a wall defining an interior in which a gas is received to inflate the airbag, and at least one airbag opening through the wall; and

a vent valve having a valve sheet folded onto itself and including first and second legs with a bight between them, the first and second legs each being connected to the wall and having a valve opening, the valve opening of the first leg being aligned with the at least one airbag opening, the vent valve being moveable between a first position where the valve opening of the second leg is aligned with the at least one airbag opening and a second position where the valve sheet is extended to lengthen the second leg and shorten the first leg to at least partially misalign the valve opening of the second leg with the at least one airbag opening and at least partially close the at least one airbag opening, and wherein the vent valve is in its first position until deployment of the airbag beyond a threshold which moves the vent valve to its second position;

wherein the vent valve when in its first position is folded within the interior of the airbag, and movement of the airbag when deployed beyond the threshold at least partially unfolds the valve sheet to move the vent valve to its second position;

wherein the valve opening of the first leg remains aligned with the at least one airbag opening when the vent valve is in its second position.