Apparatus for use of porous implants

• US 8,021,432 B2
• Filed: 10/11/2006
• Issued: 09/20/2011
• Est. Priority Date: 12/05/2005
• Status: Expired due to Fees

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Lombardi, Adolph, Berend, Keith, Hershberger, Troy, Meridew, Jason D
• Primary Examiner(s): Willse; David H
• Assistant Examiner(s): Blanco; Javier G
• Application Number:
  US11/546,500
• Publication Number:
  US 20070129809A1
• Time in Patent Office: 1,805 Days
• Field of Search: 623 2221- 2231, 623/22.39, 623/22.38
• US Class Current: 623/22.32
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61F 2/30721 Accessories
• CPC Class Codes: A61F 2/30724 Spacers for centering an implant in a bone cavity, e.g. in a cement-receiving cavity
• CPC Class Codes: A61F 2/30728 Collars; Bone edge protectors A61F2/30734 takes precedence; sealing collars for use during cementing A61B17/8808
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/30739 Devices connected to the proximal part of an endoprosthetic femoral shaft for reinforcing or replacing the trochanters, e.g. the greater trochanter proximal parts of endoprosthetic femoral shafts A61F2/367; non-prosthetic trochanteric devices A61B17/74
• CPC Class Codes: A61F 2/34 Acetabular cups
• CPC Class Codes: A61F 2/36 Femoral heads ; Femoral endoprostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30011 differing in porosity
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30387 Dovetail connection
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30449 the adhesive being cement
• CPC Class Codes: A61F 2002/30576 with extending fixation tabs
• CPC Class Codes: A61F 2002/30578 having apertures, e.g. for receiving fixation screws
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30677 Means for introducing or releasing pharmaceutical products, e.g. antibiotics, into the body
• CPC Class Codes: A61F 2002/30729 Separate collars
• CPC Class Codes: A61F 2002/30736 : Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect
• CPC Class Codes: A61F 2002/30738 : Sleeves
• CPC Class Codes: A61F 2002/30759 : Mosaicplasty, i.e. using a plurality of individual cartilage plugs for filling a substantial cartilage defect
• CPC Class Codes: A61F 2002/30784 : Plurality of holes
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/3079 : Stepped or enlarged apertures, e.g. having discrete diameter changes
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30878 : with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/3092 : having an open-celled or open-pored structure
• CPC Class Codes: A61F 2002/30968 : Sintering
• CPC Class Codes: A61F 2002/3401 : with radial apertures, e.g. radial bores for receiving fixation screws
• CPC Class Codes: A61F 2002/343 : partial, i.e. not extending along the entire equatorial circumference
• CPC Class Codes: A61F 2002/3432 : having apertures for receiving fixation screws
• CPC Class Codes: A61F 2002/3487 : Partial acetabular cups, e.g. strips replacing only partially the natural acetabular cartilage
• CPC Class Codes: A61F 2002/4631 : the prosthesis being specially adapted for being cemented
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2220/005 : using adhesives
• CPC Class Codes: A61F 2250/0024 : made from both porous and non-porous parts, e.g. adjacent parts
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 : Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium

Abstract

An acetabular cup assembly implantable at an acetabular socket can include an acetabular cup defining a partially spherical bone engaging surface and having a uniform thickness. A spacer can include a body portion formed of porous metal and define a radial support surface. The porous metal can be adapted to receive bone ingrowth through interstitial space at pores defined therein. The spacer can further comprise a piercing portion adapted to be advanced into the acetabular socket. The spacer can bridge a gap defined between the acetabular socket and the acetabular cup. Filler can be disposed between the acetabular cup and the acetabular socket in areas adjacent to the spacer such that the spacer and the filler collectively define a continuous support surface adapted to support the acetabular cup at the bone engaging surface.

Claims

1. An acetabular cup assembly implantable at an acetabular socket, the acetabular cup assembly comprising:

an acetabular cup having a partially spherical outer bone engaging surface, an opposite inner concave surface, and having a uniform thickness;

a bearing liner having a partially spherical outer surface adapted to engage the inner concave surface of the acetabular cup;

at least three spacers, each of said at least three spacers having a piercing portion and a body portion, said body portion formed of porous metal and including a radial support surface, said porous metal adapted to receive bone ingrowth through interstitial space at pores defined therein, said radial support surface including a concave acetabular cup supporting surface that engage and support said outer bone engaging surface of said acetabular cup, each of said at least three spacers further comprising a piercing portion extending from said radial support surface and adapted to be advanced into the acetabular socket, said at least three spacers having distinct heights in an implanted position, said distinct heights measured from said respective body portions to said corresponding piercing portions wherein each of said at least three spacers is separate from and independently movable relative to said acetabular cup and do not extend through said outer bone engaging surface of said acetabular cup, each of said at least three spacers configured to be selectively located at a desired position around the acetabular socket and adapted to collectively create a substantially hemispherical landing area that engages and supports said outer bone engaging surface of said acetabular cup to bridge a gap between the acetabular socket and said acetabular cup in said implanted position; and

filler disposed between said acetabular cup and the acetabular socket in areas adjacent to said at least three spacers such that said at least three spacers and said filler collectively provide a continuous support surface adapted to support said acetabular cup at said bone engaging surface.

2. The acetabular cup assembly of claim 1 wherein said height is provided by said body portion in said implanted position.

3. The acetabular cup assembly of claim 2 wherein said piercing portion is formed of solid metal.

4. The acetabular cup assembly of claim 3 wherein said piercing portion is separately formed from said body portion.

5. The acetabular cup assembly of claim 4 wherein said piercing portion comprises a bone screw.

6. The acetabular cup assembly of claim 1 wherein said filler includes morselized bone.

7. The acetabular cup assembly of claim 1 wherein each of said at least three spacers is implanted at an apex region of the acetabulum.

8. The acetabular cup assembly of claim 1 wherein said piercing portion is integrally formed with said body portion and comprises a pair of piercing portions arranged at a perimeter of said body portion.

9. The acetabular cup assembly of claim 1 wherein said at least three spacers are adapted to be arranged radially around the acetabular socket.

10. An acetabular cup assembly implantable at an acetabular socket having an apex region and a rim region, the acetabular cup assembly comprising:

an acetabular cup having a partially spherical outer bone engaging surface, an opposite inner concave surface, and having a uniform thickness;

a bearing liner having a partially spherical outer surface adapted to engage the inner concave surface of the acetabular cup;

at least a first, a second, and a third spacer independently movable relative to each other and said acetabular cup, said first spacer having a first body portion that includes a first concave support surface that engage and support said outer bone engaging surface of said acetabular cup, said second spacer having a second body portion that includes a second concave support surface that engage and support said outer bone engaging surface of said acetabular cup, said third spacer having a third body portion that includes a third concave support surface that engage and support said outer bone engaging surface of said acetabular cup, said first, second, and third spacers being formed of porous metal and both further comprising a piercing portion extending from said concave support surface and adapted to be advanced into the acetabular socket, said first and second spacers having distinct heights measured between respective piercing portions and body portions in an implanted position and that are adapted to collectively create a substantially hemispherical landing area that engages and supports said outer bone surface of said acetabular cup to bridge a gap formed between the acetabular socket and said acetabular cup; and

a filler disposed between said aeetabular cup and the acetabular socket in areas adjacent to said spacers such that said spacers and said filler collectively provide a continuous support surface that is adapted to support said acetabular cup at said bone engaging surface;

wherein said first, second, and third spacers are separate from and independently movable relative to each other and said acetabular cup, and are adapted to be independently advanced into the acetabular socket at respective locations between the apex region and the rim region of the acetabular socket, and wherein said first, second, and third spacers do not extend through said outer bone engaging surface of the acetabular cup.

11. The acetabular cup assembly of claim 10 wherein said distinct heights are provided by said first and second body portions in said implanted position.

12. The acetabular cup assembly of claim 11 wherein said piercing portion is formed of solid metal.

13. The acetabular cup assembly of claim 12 wherein said piercing portion is separately formed from said body portion.

14. The acetabular cup assembly of claim 13 wherein said piercing portion comprises a bone screw.

15. The acetabular cup assembly of claim 14 wherein said body portion defines a passage and a countersink cavity, and wherein said bone screw has a shank portion that extends at least partially through said passage and a head portion that nests in said countersink cavity in said implanted position.

16. The acetabular cup assembly of claim 15 wherein said head portion of said bone screw is concave.

17. The acetabular cup assembly of claim 10 wherein said filler includes morselized bone.

18. The acetabular cup assembly of claim 10 wherein said piercing portion is integrally formed with said respective body portion and comprises a pair of piercing portions arranged at a perimeter of said respective body portion.

19. The acetabular cup assembly of claim 18 wherein said piercing portion comprises a longitudinal portion having a constant outer diameter that terminates at a distal tip portion having an arcuate terminal end.

20. An acetabular cup assembly implantable at an acetabular socket, the acetabular cup assembly comprising:

an acetabular cup having a partially spherical outer bone engaging surface, an opposite inner concave surface, and having a uniform thickness;

a bearing liner having a partially spherical outer surface adapted to engage the inner concave surface of the acetabular cup;

a first spacer having a first body portion extending a first height from a first piercing portion, said first body portion having a first concave acetabular cup supporting surface that engage and support said outer bone engaging surface of said acetabular cup;

a second spacer having a second body portion extending a second height from a second piercing portion, said second body portion having a second concave acetabular cup supporting surface that engage and support said outer bone engaging surface of said acetabular cup;

a third spacer having a third body portion extending a third height from a third piercing portion, said third body portion having a third concave acetabular cup supporting surface that engage and support said outer bone engaging surface of said acetabular cup; and

a filler that is configured to be disposed between said acetabular cup and the acetabular socket in areas adjacent to said first, second and third spacers, such that said first, second and third spacers and said filler collectively provide a continuous support surface that is adapted to support said acetabular cup at said bone engaging surface;

wherein said first, second and third spacers are separate from and independently movable relative to each other and said acetabular cup, said first height being distinct than at least one of said second and third heights, wherein said first, second and third piercing portions are adapted to be advanced into the acetabular socket at locations where said first, second and third heights cooperate to collectively create a substantially hemispherical landing area that engages and supports said outer bone engaging surface of said acetabular cup, and wherein said first, second, and third spacers do not extend through said outer bone engaging surface of the acetabular cup.