Kinetic energy harvesting in a drill string

• US 8,022,561 B2
• Filed: 04/11/2008
• Issued: 09/20/2011
• Est. Priority Date: 04/11/2008
• Status: Expired due to Fees

• Current Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Original Assignee: Schlumberger Technology Corporation (Schlumberger NV)
• Inventors: Ciglenec, Reinhart, Hoefel, Albert
• Primary Examiner(s): TA, THO DAC
• Application Number:
  US12/101,824
• Publication Number:
  US 20090256532A1
• Time in Patent Office: 1,257 Days
• Field of Search: 290/43, 290/54, 290/1.R, 166/65.1, 166/66.5, 175/40, 175/93, 367/81, 367/83
• US Class Current: 290/1.00R
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes

Abstract

An apparatus and method for harvesting energy in a wellbore is disclosed. In one embodiment, a harvester tool positioned in a wellbore for capturing energy in the wellbore is disclosed. The harvester tool includes a rotor comprising a magnet. The magnet is disposed eccentric to a center of the harvester tool. In addition, the rotor is rotatable around the center of the harvester tool. The harvester tool also includes a stator. Rotation of the rotor induces a voltage in the stator.

Claims

1. A harvester tool positioned in a wellbore for capturing energy in the wellbore, comprising:

a rotor having a mass or a magnet, wherein the magnet is disposed eccentric to a center of the harvester tool, and wherein the rotor is rotatable around the center of the harvester tool, and further wherein the magnet or the mass is positioned on the rotor such that the rotor has an uneven mass distribution about a perimeter of the rotor causing rotation of the rotor to be eccentric rotation; and

a stator, wherein rotation of the rotor induces a voltage in the stator.

2. The harvester tool of claim 1, wherein the rotor is rotatable about the stator.

3. The harvester tool of claim 1, wherein the magnet is a permanent magnet.

4. The harvester tool of claim 1, further comprising bearings, wherein the bearings allow the rotor to rotate about the center of the harvester tool.

5. The harvester tool of claim 1, wherein the stator comprises stator windings.

6. The harvester tool of claim 1, wherein the rotor comprises a plurality of magnets.

7. The harvester tool of claim 1, wherein the rotor further comprises an eccentric mass, wherein the eccentric mass is disposed eccentric to the center of the harvester tool.

8. The harvester tool of claim 1, wherein the harvester tool is rotatable in an eccentric motion in the wellbore.

9. A method of capturing energy from a drill string in a wellbore, comprising:

providing a harvester tool in the wellbore, wherein the harvester tool comprises a rotor and a stator, and wherein the rotor comprises a magnet disposed eccentric to a center of the harvester tool such that the rotor has an uneven mass distribution about a perimeter of the rotor whereby rotation of the rotor results in eccentric rotation;

rotating the harvester tool in an eccentric motion in the wellbore

rotating the magnet around the center of the harvester tool; and

inducing a voltage in the stator, wherein rotation of the rotor induces the voltage in the stator.

10. The method of claim 9, further comprising rotating the rotor about the stator.

11. The method of claim 9, further comprising providing the rotor with a plurality of magnets.

12. The method of claim 9, further comprising providing the rotor with an eccentric mass, wherein the eccentric mass is disposed eccentric to the center of the harvester tool.

13. The method of claim 9, wherein rotation of the drill string rotates the harvester tool.

14. The method of claim 9, wherein the uneven mass distribution causes any rotation of the rotor to be eccentric with respect to the stator.

15. The method of claim 10 wherein the magnet is positioned on the perimeter of the rotor such that the rotor has the uneven mass distribution.

16. The method of claim 9, further comprising a second magnet disposed on the perimeter rotor such that a mass distribution of the rotor is unbalanced and the rotor rotates eccentrically.

17. The method of claim 9, further comprising determining a power output of the harvester tool for the load torque, wherein the power output is determined by:

P_max=T ₁ω

₂(1+(R_C/R_B)²),

wherein P_max is the power output of the harvester tool, and ω

₂ is angular velocity of the magnet around the center of the harvester tool.

18. The method of claim 9, wherein the magnet creates the uneven mass distribution, and the uneven mass distribution causes eccentric rotation of the rotor with respect to the stator.

19. The method of claim 9, wherein the uneven mass distribution includes a first mass about a substantial portion of the perimeter of the rotor and a second mass about a remaining portion of the perimeter of the rotor and further wherein the first mass is different than the second mass.

20. The method of claim 9, further comprising increasing a weight of the magnet to increase a power output of the harvester tool.