Motor control system including electrical insulation deterioration detecting system

• US 8,022,658 B2
• Filed: 02/02/2009
• Issued: 09/20/2011
• Est. Priority Date: 02/01/2008
• Status: Expired due to Fees

• Current Assignee: Sanyo Denki Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Denki Company Limited (Panasonic Holdings Corporation)
• Inventors: Ide, Yuji
• Primary Examiner(s): Benson; Walter
• Assistant Examiner(s): CARRASQUILLO, JORGE L
• Application Number:
  US12/363,885
• Publication Number:
  US 20090195205A1
• Time in Patent Office: 960 Days
• Field of Search: 318/802
• US Class Current: 318/802
• CPC Class Codes: G01R 31/1227 of components, parts or materials G01R31/1209, G01R31/1218, G01R31/18 take precedence; circuits therefor G01R31/14; testing vessels of electrodes G01R31/16
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: G01R 31/346 Testing of armature or field windings

Abstract

A motor control system of the present invention includes an accurate electrical insulation deterioration detecting system. A voltage divider circuit is arranged between a negative DC output portion and a ground, through a normally open switch circuit. A detecting operation control section closes the normally open switch while a circuit breaker is opened, and places at least one of transistors electrically connected to a positive DC output portion into a conductive state, from among six transistors included in three arm circuits. A voltage across the first resistor is inputted as a divided voltage into a voltage comparator of a voltage comparison section. The voltage comparison section compares a divided voltage outputted from the voltage divider circuit and a reference voltage using the voltage comparator and outputs an alarm signal if the divided voltage exceeds the reference voltage.

Claims

1. A motor control system comprising:

a rectifier circuit that is connected to an AC power supply through a circuit breaker and that includes a positive DC output portion, a negative DC output portion and a smoothing capacitor connected across the positive DC output portion and the negative DC output portion;

an inverter circuit that is constituted from a plurality of arm circuits connected in parallel, each arm circuit including a pair of semiconductor switches connected in series and having an AC output portion at a connection point of the pair of semiconductor switches; and

an electrical insulation deterioration detecting system that detects deterioration in electrical insulation resistance of a motor driven by the inverter circuit,

the electrical insulation deterioration detecting system comprising;

a voltage divider circuit that is arranged between one of the positive DC output portion and the negative DC output portion and a ground through a normally open switch circuit;

a detecting operation control section that closes the normally open switch circuit and causes at least one of the semiconductor switches included in the plurality of arm circuits and electrically connected to the other of the positive DC output portion and the negative DC output portion to be in a conductive state, while the circuit breaker is opened; and

a voltage comparison section that compares a divided voltage outputted from the voltage divider circuit and a reference voltage to determine if the divided voltage exceeds the reference voltage, and outputs an alarm signal indicating a possibility of occurrence of deterioration in the electrical insulation resistance if the divided voltage exceeds the reference voltage.

2. The motor control system according to claim 1,

wherein the detecting operation control section causes the semiconductor switches, which are included in the plurality of arm circuits and electrically connected to the other of the positive DC output portion and the negative DC output portion, to be in a conductive state one by one in a predetermined sequence, while the circuit breaker is opened;

and

wherein the voltage comparison section outputs the alarm signal indicating a possibility of occurrence of deterioration in the electrical insulation resistance of the motor, and/or a possibility of occurrence of electrical insulation deterioration in an excitation winding of the motor to which the semiconductor switch in the conductive state is connected, if the divided voltage exceeds the reference voltage.

3. The motor control system according to claim 1,

wherein the voltage divider circuit comprises a first resistor having one end and the other end and a second resistor having one end and the other end;

the one end of the first resistor is electrically connected to the negative DC output portion;

the one end of the second resistor is electrically connected to the ground; and

the other end of the first resistor is electrically connected to the other end of the second resistor; and

wherein a voltage across the first resistor is inputted to the voltage comparison section as the divided voltage, and the second resistor serves as a protective resistance that prevents a possibility of occurrence of overcurrent when the motor is ground faulted.

4. The motor control system according to claim 1,

wherein the electrical insulation deterioration detecting system further comprises a comparison result storage section that stores a comparison result obtained by the voltage comparison section.

5. A motor control system comprising:

a rectifier circuit that is connected to an AC power supply through a circuit breaker and that includes a positive DC output portion, a negative DC output portion and a smoothing capacitor connected across the positive DC output portion and the negative DC output portion;

a plurality of inverter circuits each of which is constituted from a plurality of arm circuits connected in parallel, each arm circuit including a pair of semiconductor switches connected in series and having an AC output portion at a connection point of the pair of semiconductor switches; and

an electrical insulation deterioration detecting system that detects deterioration in electrical insulation resistance of a plurality of motors driven by the inverter circuits,

the electrical insulation deterioration detecting system comprising;

a voltage divider circuit that is arranged between one of the positive DC output portion and the negative DC output portion and a ground through a normally open switch circuit;

a detecting operation control section that closes the normally open switch circuit, sequentially selects an inverter circuit to be detected one after another from among the plurality of inverter circuits, and causes at least one of the semiconductor switches, which are included in the plurality of arm circuits in the selected inverter circuit and electrically connected to the other of the positive DC output portion and the negative DC output portion, to be in a conductive state, while the circuit breaker is opened; and

a voltage comparison section that compares a divided voltage outputted from the voltage divider circuit and a reference voltage and outputs an alarm signal indicating a possibility of occurrence of deterioration in the electrical insulation resistance if the divided voltage exceeds the reference voltage.

6. The motor control system according to claim 5,

wherein the voltage divider circuit comprises a first resistor having one end and the other end and a second resistor having one end and the other end;

the one end of the first resistor is electrically connected to the negative DC output portion;

the one end of the second resistor is electrically connected to the ground; and

the other end of the first resistor is electrically connected to the other end of the second resistor; and

wherein a voltage across the first resistor is inputted to the voltage comparison section as the divided voltage, and the second resistor serves as a protective resistance that prevents a possibility of occurrence of overcurrent if the motor is ground faulted.

7. The motor control system according to claim 5,

wherein the electrical insulation deterioration detecting system further comprises a comparison result storage section that stores a comparison result obtained by the voltage comparison section.

8. A motor control system comprising:

a rectifier circuit that is connected to an AC power supply through a circuit breaker and that includes a positive DC output portion, a negative DC output portion and a smoothing capacitor connected across the positive DC output portion and the negative DC output portion;

m (m is a positive integer of two or more) inverter circuits each of which is constituted from a plurality of arm circuits connected in parallel, each arm circuit including a pair of semiconductor switches connected in series and having an AC output portion at a connection point of the pair of semiconductor switches; and

an electrical insulation deterioration detecting system that detects deterioration in electrical insulation resistance of the m motors driven by the m inverter circuits respectively,

the electrical insulation deterioration detecting system comprising;

a voltage divider circuit that is arranged between one of the positive DC output portion and the negative DC output portion and a ground through a normally open switch circuit;

a detecting operation control section that closes the normally open switch circuit, sequentially selects n (n is a positive integer from one to less than m) inverter circuits to be detected, and causes the semiconductor switches, which are included in the plurality of arm circuits included in the selected n inverter circuits and electrically connected to the other of the positive DC output portion and the negative DC output portion, to be in a conductive state one by one in a predetermined sequence, while the circuit breaker is opened; and

a voltage comparison section that compares a divided voltage outputted from the voltage divider circuit and a reference voltage and outputs an alarm signal indicating a possibility of occurrence of deterioration in the electrical insulation resistance of any of the n motors driven by the selected n inverter circuits, and/or a possibility of occurrence of electrical insulation deterioration in an excitation winding of the motor to which the semiconductor switch in the conductive state is connected, if the divided voltage exceeds the reference voltage.

9. The motor control system according to claim 8,

wherein the voltage divider circuit comprises a first resistor having one end and the other end and a second resistor having one end and the other end;

the one end of the first resistor is electrically connected to the negative DC output portion;

the one end of the second resistor is electrically connected to the ground; and

the other end of the first resistor is electrically connected to the other end of the second resistor; and

a voltage across the first resistor is inputted to the voltage comparison section as the divided voltage, and the second resistor serves as a protective resistance that prevents a possibility of occurrence of overcurrent if the motor is ground faulted.

10. The motor control system according to claim 8, wherein the electrical insulation deterioration detecting system further comprises a comparison result storage section that stores a comparison result obtained by the voltage comparison section.