Scheme for operation of step wave power converter

• US 8,026,639 B1
• Filed: 08/11/2010
• Issued: 09/27/2011
• Est. Priority Date: 07/31/2006
• Status: Active Grant

• Current Assignee: Sustainable Energy Technologies
• Original Assignee: Sustainable Energy Technologies
• Inventors: Morash, Russell Jack, Harris, Brent Earle, Sachdeva, Rishi, Bosnjak, Dubravko
• Primary Examiner(s): Patel; Rajnikant B
• Application Number:
  US12/854,817
• Time in Patent Office: 412 Days
• Field of Search: 323/301, 323/361, 323/222, 323/207, 307/42, 307/66, 307/81, 307/82, 307/85, 307/83, 307/43, 307/77, 307/30, 363 41- 44, 363/56.01, 363/58, 363/71, 363/131, 363/132, 363 16- 20, 363/89, 363/95, 363/55
• US Class Current: 307/82
• CPC Class Codes: H02M 7/49 Combination of the output voltage waveforms of a plurality of converters

Abstract

A step wave power converter includes a plurality of transformers each configured to receive a Direct Current (DC) voltage from one or more independently generated power sources. Each transformer comprising a primary winding and a secondary winding. A plurality of bridge circuits control different DC voltage inputs from one of the multiple independently generated power sources into the primary windings. One or more processors are configured to use a Phase-Shifted Carrier Pulse Width Modulation (PSCPWM) scheme to operate the bridge circuits in order to produce steps for a step wave Alternating Current (AC) output from the secondary windings.

Claims

1. A step wave power converter comprising:

a processor configured to;

operate bridge circuits;

modulate at least one direct current DC input with the bridge circuits to form multiple individual voltage steps of a step wave Alternating Current (AC) output;

associate different carrier waves with the bridge circuits that have frequencies that are multiple times greater than a frequency of a reference waveform and are independent of the voltage steps of the AC output formed by the bridge circuits; and

modulate with the bridge circuit variable width pulses onto the voltage steps of the AC output according to a comparison of the carrier waves with different points in the reference waveform.

2. The step wave power converter of claim 1 wherein the processor is further configured to asymmetrically sample the reference waveform with the carrier waves to determine when to selectively have the bridge circuits connect the DC input to a transformer.

3. The step wave power converter of claim 1, wherein:

different carrier wave values are associated with different bridge circuits;

a first set of reference waveform values corresponding to a first reference waveform are used for comparing with the carrier wave values for one of the carrier waves and for selectively turning on a first pair of switches for a first leg for one of the bridge circuits couple to a positive output terminal; and

a second set of reference waveform values corresponding to a second reference waveform phase shifted from the first reference waveform, are used for separately comparing with the carrier wave values and selectively turning on a second pair of switches generated for a second leg for one the bridge circuits coupled to a negative output terminal.

4. The step wave converter of claim 1, wherein:

the different carrier waves are phase shifted in relation to each other according to a total number of bridge circuits; and

a first reference wave form and a second reference waveform are compared with the different carrier waves and are phase shifted in relation to each other.

5. The step wave power converter of claim 1, wherein the bridge circuits include:

a first switch coupled between a positive power source terminal and a negative output terminal;

a second switch coupled between a negative power source terminal and the negative output terminal;

a third switch coupled between the positive source terminal and a positive output terminal; and

a fourth switch coupled between the negative power source terminal and the positive output terminal.

6. The step wave power converter of claim 5, wherein the processor is further configured to:

deactivate the first switch and activate the second switch when a first reference waveform value for a first reference waveform exceeds a value of an associated one of the carrier waves;

deactivate the third switch and activate the fourth switch when a second reference waveform value for a second reference waveform phase shifted from the first reference waveform exceeds the value of the associated one of the carrier waves;

activate the third switch and deactivate the fourth switch when a third reference waveform value for the second reference waveform exceeds the value of the associated one of the carrier waves; and

activate the first switch and deactivate the second switch when a fourth reference waveform value for the first reference waveform exceeds the value of the associated one of the carrier waves.

7. The step wave power converter of claim 1 wherein the processor generates the carrier waves and the reference waveform.

8. The step wave power converter according to claim 1 including:

a plurality of transformers each configured to receive a Direct Current (DC) voltage from one or more independently generated power sources, wherein outputs of the bridge circuits are coupled to primary windings of the transformers; and

a filter is coupled to outputs of the transformers to reduce harmonics in the AC output.

9. The step wave power converter according to claim 8 where leakage inductance in the transformers is configured to reduce an amount of inductance used in the filter.

10. A method, comprising:

receiving a Direct Current (DC) voltage input at a step wave power converter;

converting the DC voltage input into a plurality of steps of a step wave Alternating Current (AC) waveform;

comparing one or more carrier waves associated with the steps of the AC waveform with one or more reference waves; and

modulating variable width pulses onto the steps of the step wave AC waveform according to the comparison between the carrier waves and the reference waves.

11. The method of claim 10 further comprising connecting or disconnecting the DC voltage input to a transformer according to the comparison between the one or more of the carrier waves with the reference waves.

12. The method of claim 10 further comprising:

generating reference waveform values;

generating carrier waveform values; and

comparing the reference waveform values with the carrier waveform values to determine when to apply the DC voltage as the steps in the AC waveform.

13. The method of claim 12 further comprising:

generating a first set of reference waveform values for a first group of switches in the power converter for modulating the DC voltage into the AC waveform; and

generating a second set of asymmetric reference waveform values for a second group of switches in the power converter for modulating the DC voltage into the AC waveform.

14. The method according to claim 13 including offsetting the phase between the first and the second set of reference waveform values by 180 degrees.

15. The method of claim 10 further comprising filtering the AC waveform.

16. The method of claim 15 including using transformer leakage inductance to reduce an amount of inductance required to filter the AC waveform.

17. An apparatus, comprising:

a modulation circuit configured to;

compare reference waveform values with phase shifted carrier waveform values;

selectively connect and disconnect a DC voltage to generate DC voltage step waves of an Alternating Current (AC) output; and

generate variable width pulses on either side of the DC voltage step waves according to the comparison between the reference waveform values with the carrier waveform values.

18. The apparatus of claim 17 wherein the reference waveform values represent a sinusoidal waveform and the carrier waveform values represent a triangular waveform.

19. The apparatus of claim 17 wherein the reference waveform values comprise two 180°

phase shifted sinusoidal reference waveforms and the carrier waveform values comprise different phase shifted triangular waveforms.

20. The step wave power converter according to claim 17 wherein:

a first set of the reference waveform values correspond to a first reference waveform and are used for comparing with the carrier waveform values and selectively turning on a first pair of switches for a first leg of a bridge circuit coupled to a positive output terminal of the bridge circuit; and

a second set of the reference waveform values correspond to a second reference waveform phase shifted from the first reference waveform and used for separately comparing with the carrier waveform values and selectively turning on a second pair of switches for a second leg of the bridge circuit coupled to a negative output terminal of the bridge circuit.