External fixation system and method of use

• US 8,029,505 B2
• Filed: 08/25/2005
• Issued: 10/04/2011
• Est. Priority Date: 08/25/2005
• Status: Active Grant

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Horan, Timothy J., Maughan, Thomas J., Hearn, Jim, Wahl, Michael J.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): MERENE, JAN CHRISTOP L
• Application Number:
  US11/213,030
• Publication Number:
  US 20070049930A1
• Time in Patent Office: 2,231 Days
• Field of Search: 606/54, 606/55, 606/56, 606/57, 606/58, 606/59, 606/250, 606/251, 606/252, 606/253, 606/254, 606/255, 606/256, 606/257, 606/258, 606/259, 606/260, 606/261, 606/262, 606/263, 606/264, 606/265, 606/266, 606/267, 606/268, 606/270, 606/271, 606/272, 606/273, 606/274, 606/275, 606/276, 606/277, 606/278, 606/324, 403/373, 403/374.3, 403/398, 403/400, 411/544, 244/86, 245/69, 241/35.R, 241/35.N
• US Class Current: 606/56
• CPC Class Codes: A61B 17/62 Ring frames, i.e. devices extending around the bones to be positioned A61B17/6433 , A61B17/66 take precedence
• CPC Class Codes: A61B 17/66 Alignment, compression or distraction mechanisms

Abstract

An external fixation system for connecting one or more bone segments together to facilitate healing of bone. The system may include one or more rings and/or ring segments. One or more linear distractors and/or angular distractors may connect the rings to each other so as to allow for distraction and/or reduction/compression of a bone. Linear distractors may enable an operator to move the rings towards and away from each other, while angular distractors may enable an operator to angle the rings relative to each other. In an embodiment using angular distractors, one or more angular separation assemblies may be positioned between the rings. These separation assemblies may have joints which may two portions which may be angled relative to each other and connected directly or indirectly to the rings. Various fasteners (e.g., nuts) and/or tightening members may configured for quick movement along and selective tightening to various components. Moreover, clamps may be attached to the rings and may engage pins, wire, rods, which may be inserted into bone to hold bone segments to each other. The components of the external fixation system may be provided in sets or kits so that the a surgeon may select various combinations of components to create an external fixation system which is configured specifically for the particular needs of a patient and the bone fracture/deformity.

Claims

1. An external fixation system, comprising:

a first ring member and a second ring member;

at least one distractor disposed between said first and second ring members, the distractor being configured to move the first and second ring members relative to each other; and

at least one clamp operably connected to at least one ring member comprising;

a base including a coupling element attaching the clamp to the at least one ring member and an engagement portion;

a first vise plate and a second vise plate, the vise plates being sized and configured to receive a bone connection element therebetween, wherein the second vise plate has an engagement portion for engaging the engagement portion on the base in order to prevent the first vise plate and second vise plate from rotating relative to the base;

a fastener positionable through the first and second vise plates to engage a respectively sized opening formed in the base;

a first biasing member positioned between a head of the fastener and the first vise plate, the first biasing member being compressible; and

a second biasing member positioned between the second vise plate and the base for separating the engagement portions of the second vise plate and the base, the second biasing member being compressible to allow the engagement portions to engage each other upon tightening of the fastener to the base to engage each other upon tightening of the fastener to the base;

wherein the coupling element includes a bottom surface and a top surface, and a first axis extending there-between, the base is a protrusion extending from the to surface, the opening of the base is open along a second axis, wherein the first and second axis are substantially perpendicular to each other.

2. The system of claim 1, wherein at least one of the first and second ring members comprises multiple ring segments.

3. The system of claim 1, wherein at least one of the first and second ring members is a ring assembly which comprises at least two ring segments.

4. The system of claim 1, wherein the bone connection element is selected from the group consisting of a pin, a wire and a screw.

5. The system of claim 1, wherein the distractor comprises:

a body portion having a proximal end, a distal end and an opening therein, wherein the proximal end of the body portion is operable connected to one of the first and second ring members;

a threaded member having a proximal end and a distal end, the threaded member being positioned within the opening of the body portion and being operably attached to the other of the first and second ring members; and

a knob having a bore therethrough for receiving the threaded member, the knob rotatably coupled to the distal end of the body portion, wherein rotation of the knob causes the rod to move axially within the knob and the opening of the body portion so that the first and second ring members move relative to each other.

6. The system of claim 5, wherein said body portion further comprises a gauge for determining changes in position of the threaded member relative to the body portion.

7. The system of claim 6, wherein the body portion further comprises a window for viewing the position of the proximal end of said threaded member within the body portion.

8. The system of claim 5, wherein the distractor comprises a detent assembly operably associated with the knob, the body portion comprises one or more indentations positioned at predetermined intervals around an outer surface of the body portion, and the knob comprises at least one protrusion engageable with one or more indentations as the knob is rotated about the body portion such that an operator is provided with at least one of tactile and audible feedback.

9. The system of claim 8, wherein the knob further comprises a plurality of markings, each marking designating a discreet increment of movement between indentations.

10. The system of claim 5, wherein rotation of the knob in a first direction moves the first and second ring members together, and rotation of the knob in a second direction moves the first and second ring member apart.

11. The system of claim 1, wherein the second biasing member is a radial spring.

12. The system of claim 1 wherein one of the first and second vise plates of the at least one clamp comprises at least one protrusion and the other of the first and second vise plate having at least one recess for receiving the at least one protrusion such that the first and second vise plates can move axially, but has limited rotational movement relative to each other.

13. The system of claim 1, further comprising a nut having a first end, a second end, a central axis and a bore extending from the first to the second end, the bore having an axis which is oblique relative to the axis of the nut.

14. The system of claim 13, wherein the bore comprises a first threaded portion proximate the first end, a second threaded portion proximate the second end and an unthreaded portion between the first and second ends.

15. A kit for constructing an external fixation system, comprising:

at least two ring members;

at least one distractor disposed between at least two ring members, the distractor being configured to move the at least two ring members relative to each other; and

at least one clamp operably connected to at least one ring member comprising;

a base including a coupling element attaching the clamp to the at least one ring member and an engagement portion;

a first vise plate and a second vise plate, the vise plates being sized and configured to receive a bone connection element therebetween, wherein the second vise plate has an engagement portion for engaging the engagement portion on the base in order to prevent the first vise plate and second vise plate from rotating relative to the base;

a fastener positionable through the first and second vise plates to engage a respectively sized opening formed in the base;

a first biasing member positioned between a head of the fastener and the first vise plate, the first biasing member being compressible; and

a second biasing member positioned between the second vise plate and the base for separating the engagement portions of the second vise plate and the base, the second biasing member being compressible to allow the engagement portions to engage each other upon tightening of the fastener to the base to engage each other upon tightening of the fastener to the base;

wherein the coupling element includes a bottom surface and a top surface, and a first axis extending there-between, the base is a protrusion extending from the to surface, the opening of the base is open along a second axis, wherein the first and second axis are substantially perpendicular to each other.

16. The kit of claim 15 further comprising a plurality of bone connection elements.

17. The kit of claim 15 wherein the at least one distractor comprises:

a body portion having a proximal end, a distal end and an opening therein, wherein the proximal end of the body portion is operable connected to one of the at least two ring members;

a threaded member having a proximal end and a distal end, the threaded member being moveable within the opening of the body portion and being operably attached to the other of the at least two ring members; and

a knob having an opening therethrough for receiving the threaded member, the knob rotatably coupled to the distal end of the body portion, wherein rotation of the knob causes the rod to move axially within the knob and the opening of the body portion so that the at least two ring members move relative to each other.

18. The kit of claim 17 wherein one of the at least one distractor is an angular distractor.