Golf ball compositions

• US 8,030,386 B2
• Filed: 07/08/2008
• Issued: 10/04/2011
• Est. Priority Date: 03/07/2006
• Status: Active Grant

• Current Assignee: Acushnet Company (FILA Holdings Corp.)
• Original Assignee: Acushnet Company (FILA Holdings Corp.)
• Inventors: Bulpett, David A., Goguen, Douglas S., Ladd, Derek A., Comeau, Brian
• Primary Examiner(s): BUTTNER, DAVID J
• Application Number:
  US12/169,002
• Publication Number:
  US 20080274831A1
• Time in Patent Office: 1,183 Days
• Field of Search: None
• US Class Current: 524/347
• CPC Class Codes: A63B 37/0031 Hardness
• CPC Class Codes: A63B 37/0043 Hardness
• CPC Class Codes: A63B 37/0051 Materials other than polybutadienes; Constructional details
• CPC Class Codes: A63B 37/00621 Centre hardness
• CPC Class Codes: A63B 37/00622 Surface hardness
• CPC Class Codes: A63B 37/0063 Hardness gradient
• CPC Class Codes: A63B 37/0064 Diameter
• CPC Class Codes: A63B 37/0066 Density; Specific gravity
• CPC Class Codes: A63B 37/0076 Multi-piece balls, i.e. having two or more intermediate layers
• CPC Class Codes: A63B 37/0092 Hardness distribution amongst different ball layers

Abstract

Golf balls comprising a core and a cover are disclosed. The core is a dual- or multi-layer core, wherein at least one layer is formed from a rubber composition comprising a base rubber, a free radical initiator, and a hydroquinone. A ratio of the amount of the hydroquinone present in the rubber composition, measured in parts by weight, to the amount of free radical initiator present in the rubber composition, measured in parts by weight, is generally from 0.05 to 2. The core layer formed from such rubber composition has a positive hardness gradient such that the difference between the layer'"'"'s outer surface hardness and inner surface hardness is 5 Shore C units or greater.

Claims

1. A golf ball comprising:

a core comprising an inner core layer and an outer core layer; and

a cover comprising an inner cover layer and an outer cover layer;

wherein the inner core layer is formed from a rubber composition comprising;

(a) a base rubber;

(b) at least 0.05 parts by weight of a free radical initiator per 100 parts of the base rubber; and

(c) at least 0.1 parts by weight of a hydroquinone per 100 parts of the base rubber;

wherein a ratio (P_HQ/P_FRI) of the amount of the hydroquinone present in the rubber composition (P_HQ), measured in parts by weight per 100 parts of the base rubber, to the amount of free radical initiator present in the rubber composition (P_FRI), measured in parts by weight per 100 parts of the base rubber, is from 0.05 to 2; and

wherein the inner core layer has a positive hardness gradient wherein the difference between the Shore C hardness of the outer surface of the inner core layer (H_{INNER CORE OUTER SURFACE}) and the Shore C hardness of the center of the inner core layer (H_CENTER)≧

5 Shore C units; and

wherein the surface hardness of the outer core layer is greater than the material hardness of the inner cover layer.

2. The golf ball of claim 1, wherein H_{INNER CORE OUTER SURFACE}−

H_CENTER≧

10 Shore C units.

3. The golf ball of claim 1, wherein H_{INNER CORE OUTER SURFACE}−

H_CENTER≧

15 Shore C units.

4. The golf ball of claim 1, wherein H_{INNER CORE OUTER SURFACE}−

H_CENTER≧

20 Shore C units.

5. The golf ball of claim 1, wherein H_{INNER CORE OUTER SURFACE}−

H_CENTER≧

25 Shore C units.

6. The golf ball of claim 1, wherein the hydroquinone is present in the rubber composition in an amount of at least 0.2 parts by weight per 100 parts of the base rubber.

7. The golf ball of claim 1, wherein P_HQ/P_FRI is from 0.25 to 0.45.

8. The golf ball of claim 1, wherein the hydroquinone is selected from hydroquinone, tetrachlorohydroquinone, and 2-(2-chlorophenyl) hydroquinone hydrate.

9. The golf ball of claim 1, wherein the rubber composition is substantially free of organosulfur compounds.

10. The golf ball of claim 1, wherein the core comprises an additional outer core layer.

11. A golf ball comprising:

a core consisting of an inner core layer and an outer core layer; and

a cover comprising an inner cover layer and an outer cover layer;

wherein the outer core layer is formed from a rubber composition comprising;

(a) a base rubber;

(b) at least 0.05 parts by weight of a free radical initiator per 100 parts of the base rubber; and

(c) at least 0.1 parts by weight of a hydroquinone per 100 parts of the base rubber;

wherein a ratio (P_HQ/P_FRI) of the amount of the hydroquinone present in the rubber composition (P_HQ), measured in parts by weight per 100 parts of the base rubber, to the amount of free radical initiator present in the rubber composition (P_FRI), measured in parts by weight per 100 parts of the base rubber, is from 0.05 to 2; and

wherein the outer core layer has a positive hardness gradient wherein the difference between the Shore C hardness of the outer surface of the outer core layer (H_{OUTER SURFACE}) and the Shore C hardness of the inner surface of the outer core layer (H_{OUTER CORE INNER SURFACE})≧

5 Shore C units; and

wherein the surface hardness of the outer core layer is greater than the material hardness of the inner cover layer.

12. The golf ball of claim 11, wherein H_{OUTER SURFACE}−

H_{OUTER CORE INNER SURFACE} ≧

10 Shore C units.

13. The golf ball of claim 11, wherein H_{OUTER SURFACE}−

H_{OUTER CORE INNER SURFACE} ≧

15 Shore C units.

14. The golf ball of claim 11, wherein H_{OUTER SURFACE}−

H_{OUTER CORE INNER SURFACE} ≧

20 Shore C units.

15. The golf ball of claim 11, wherein the hydroquinone is selected from hydroquinone, tetrachlorohydroquinone, and 2-(2-chlorophenyl) hydroquinone hydrate.

16. A golf ball comprising:

a core comprising an inner core layer, a first outer core layer, and a second outer core layer; and

a cover comprising an inner cover layer and an outer cover layer;

wherein at least one of the first and second outer core layers is formed from a rubber composition comprising;

(a) a base rubber;

(b) at least 0.05 parts by weight of a free radical initiator per 100 parts of the base rubber; and

(c) at least 0.1 parts by weight of a hydroquinone per 100 parts of the base rubber;

wherein a ratio (P_HQ/P_FRI) of the amount of the hydroquinone present in the rubber composition (P_HQ), measured in parts by weight per 100 parts of the base rubber, to the amount of free radical initiator present in the rubber composition (P_FRI), measured in parts by weight per 100 parts of the base rubber, is from 0.05 to 2; and

wherein the outer core layer formed from the rubber composition comprising the hydroquinone has a positive hardness gradient wherein the difference between the Shore C hardness of the outer surface of the outer core layer (H_{OUTER SURFACE}) and the Shore C hardness of the inner surface of the outer core layer (H_{OUTER CORE INNER SURFACE})≧

5 Shore C units; and

wherein the surface hardness of the second outer core layer is greater than the material hardness of the inner cover layer.

17. The golf ball of claim 16, wherein H_{OUTER SURFACE}−

H_{OUTER CORE INNER SURFACE} ≧

10 Shore C units.

18. The golf ball of claim 16, wherein H_{OUTER SURFACE}−

H_{OUTER CORE INNER SURFACE} ≧

15 Shore C units.

19. The golf ball of claim 16, wherein H_{OUTER SURFACE}−

H_{OUTER CORE INNER SURFACE} ≧

20 Shore C units.

20. The golf ball of claim 16, wherein the hydroquinone is selected from hydroquinone, tetrachlorohydroquinone, and 2-(2-chlorophenyl) hydroquinone hydrate.