System and method for circuit overcurrent protection

• US 8,031,455 B2
• Filed: 01/05/2007
• Issued: 10/04/2011
• Est. Priority Date: 01/05/2007
• Status: Active Grant

• Current Assignee: American Power Conversion Corporation (Schneider Electric SE)
• Original Assignee: American Power Conversion Corporation (Schneider Electric SE)
• Inventors: Paik, Namwook, Deokar, Vishwas M.
• Primary Examiner(s): Fureman; Jared
• Assistant Examiner(s): THOMAS, LUCY M
• Application Number:
  US11/650,391
• Publication Number:
  US 20080165461A1
• Time in Patent Office: 1,733 Days
• Field of Search: 361/104, 361/42
• US Class Current: 361/104
• CPC Class Codes: H02H 3/006 Calibration or setting of parameters
• CPC Class Codes: H02H 3/0935 the timing being determined by numerical means
• CPC Class Codes: H03M 1/129 Means for adapting the input signal to the range the converter can handle, e.g. limiting, pre-scaling H03M1/18 takes precedence; Out-of-range indication

Abstract

In one aspect, the invention provides a system for protecting a plurality of circuits including a plurality of circuit protective devices wherein each circuit protective device includes a respective nominal current rating. According to one embodiment, the system includes current sensing circuitry configured to measure a current of each circuit protective device; and a controller configured to receive each of the measured currents. According to one embodiment, the controller is further configured to determine a ratio between a total current being carried by all of the circuit protective devices combined and a total nominal current rating of all of the circuit protective devices combined and employ the ratio to determine a modified nominal current rating of each circuit protective device, respectively. In a further embodiment, the controller is configured to generate an output signal to isolate a selected circuit selected from among the plurality of circuits based on the modified nominal current rating of the circuit protective device included in the selected circuit.

Claims

1. A system comprising:

a circuit protective device located in an electrical circuit, the circuit protective device having a time-current characteristic curve, wherein an accumulated thermal loading of the circuit protective device is determined at a first point on the time-current characteristic curve, the first point corresponding to a first current which is greater than a nominal current rating of the circuit protective device, the accumulated thermal loading based on both the first current and an amount of time that the circuit protective device is rated to carry the first current;

an isolation device located in series with the circuit protective device in the electrical circuit; and

a controller configured to sense current conducted by the circuit protective device, to determine an estimated thermal loading of the circuit protective device, and for current values less than the first current and greater than the nominal current rating of the circuit protective device, to provide a control signal to activate the isolation device to open the electrical circuit when the estimated thermal loading of the circuit protective device at least equals the accumulated thermal loading,

wherein the accumulated thermal loading is employed by the controller as a maximum thermal loading of the circuit protective device at each current value less than the first current and greater than the nominal current rating of the circuit protective device, and

wherein the circuit protective device is configured to open the electrical circuit independent of the isolation device in response to an overcurrent condition in the electrical circuit as determined by the time-current characteristic curve.

2. The system of claim 1, wherein the circuit protective device comprises a fuse.

3. The system of claim 2, wherein the accumulated thermal loading is established based on an average melt time of the fuse at the first current.

4. The system of claim 3, wherein the accumulated thermal loading of the circuit protective device is less than a thermal loading sufficient to operate the circuit protective device for current values less than the first current.

5. The system of claim 1 wherein the accumulated thermal loading is determined based on a heating effect of current carried by the circuit protective device at the first current.

6. The system of claim 5, wherein for current values less than the first current the-heating effect of the current is compared with an approximation of a time-current characteristic of the circuit protective device.

7. The system of claim 1, wherein the electrical circuit includes an electrical load, and wherein the circuit protective device is configured to conduct current provided from a source of electrical power to the electrical load.

11. The system of claim 1, wherein for current values less than the first current the accumulated thermal loading of the circuit protective device is less than a maximum thermal loading provided from the time-current characteristic curve.

8. A method for protecting a circuit protective device with an apparatus that includes an isolation device located in series with the circuit protective device in an electrical circuit, the circuit protective device having a thermal characteristic provided by a time-current characteristic curve, the method comprising:

determining an accumulated thermal loading of the circuit protective device at a first point on the time-current characteristic curve, the first point corresponding to a first current which is greater than a nominal current rating of the circuit protective device, the accumulated thermal loading based on both the first current and an amount of time that the circuit protective device is rated to carry the first current;

determining an estimated thermal loading of the circuit protective device based at least in part on a current conducted by the circuit protective device;

employing the accumulated thermal loading as a maximum thermal loading of the circuit protective device at each current value less than the first current and greater than the nominal current rating of the circuit protective device;

providing a control signal to activate the isolation device to open the electrical circuit when the estimated thermal loading of the circuit protective device at least equals the maximum thermal loading; and

operating the circuit protective device to open the electrical circuit independent of the apparatus in response to an overcurrent in the electrical circuit as determined by the time-current characteristic curve.

9. The method of claim 8, wherein the accumulated thermal loading corresponds to substantially an average melt time of the circuit protective device at the first current.

10. The method of claim 8, further comprising determining the accumulated thermal loading based on a heating effect of current carried by the circuit protective device at the first current.

12. The method of claim 10, wherein the circuit protective device includes a maximum thermal loading based, in part, on the thermal characteristic, and wherein the method further comprises establishing a value of the accumulated thermal loading as less than the maximum thermal loading.