Prediction scheme for step wave power converter and inductive inverter topology

• US 8,031,495 B2
• Filed: 06/04/2008
• Issued: 10/04/2011
• Est. Priority Date: 06/04/2007
• Status: Active Grant

• Current Assignee: Sustainable Energy Technologies
• Original Assignee: Sustainable Energy Technologies
• Inventors: Morash, Russell Jack, Sachdeva, Rishi
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US12/133,345
• Publication Number:
  US 20080298104A1
• Time in Patent Office: 1,217 Days
• Field of Search: 363/16, 363/17, 363/65, 363/71, 363/97, 363/98, 363/56.01, 363/56.02, 363/131, 363/132
• US Class Current: 363/71
• CPC Class Codes: H02M 1/0077 Plural converter units whose outputs are connected in series
• CPC Class Codes: H02M 7/49 Combination of the output voltage waveforms of a plurality of converters
• CPC Class Codes: H02M 7/53873 with digital control

Abstract

A step wave power converter comprises multiple different bridge circuits configured to convert DC voltage inputs into AC voltage outputs. A controller is configured to estimate an average voltage output from the multiple different bridge circuits for controlling the current output from the multiple different bridge circuits. The number of bridge circuits needed to provide the estimated average output voltage is identified and the identified bridge circuits controlled during a next switching period to generate a combined inverter output voltage that corresponds with the estimated average output voltage.

In another embodiment, one or more transformers are associated with the different bridge circuits. Inductors are coupled between the bridge circuits and the primary windings of the associated transformers. The inductors filter the current output from the bridge circuits prior to feeding the current into the transformers.

Claims

1. A step wave power converter comprising:

multiple different bridge circuits configured to convert DC voltage inputs into AC voltage outputs; and

a processor configured to;

estimate an average voltage output from the multiple different bridge circuits for controlling current output from the multiple different bridge circuits;

identifying how many of the bridge circuits are needed to provide the estimated average output voltage; and

controlling the identified bridge circuits during the next switching period to generate a combined inverter output voltage that corresponds with the estimated average output voltage, wherein the average output voltage is estimated according to;

2. The step wave power converter according to claim 1, wherein the processor is further configured to:

identify a combined output voltage for the bridge circuits that is equal to or just exceeds the estimated output voltage;

determine a duty ratio for the next switching period proportional to how much the combined output voltage exceeds the estimated average output voltage, if any; and

turn on all but one of the identified bridge circuits for the entire next switching period and turning on a remaining one of the identified bridge circuits during the next switching period according to the identified duty ratio.

3. The step wave power converter according to claim 2, wherein the remaining one of the bridge circuits is pulse width modulated during the next switching period according to the identified duty ratio.

4. The step wave power converter according to claim 1, wherein the processor is further configured to shunt any remaining non-identified bridge circuits during the next switching period.

5. The step wave power converter according to claim 1, further comprising one or more transformers coupled between the multiple different bridge circuits and a grid voltage.

6. The step wave power converter according to claim 5, further comprising current filtering inductors coupled between the bridge circuits and associated primary windings of the one or more transformers.

7. The step wave power converter according to claim 1, wherein the estimated average output voltage is calculated to force a measured load current to follow a reference current.

8. The step wave power converter according to claim 1, wherein each of the bridge circuits comprises two gate pairs each arranged in series and each coupled across the DC input voltage, a first end of a primary winding for an associated transformer for each one of the bridge circuits coupled between a first one of the two gate pairs and a second end of the primary winding coupled between a second one of the two gate pairs.

9. A method comprising:

using multiple different bridge circuits in a power inverter to convert one or more DC voltage sources into an AC voltage for coupling to a power grid;

predicting an output voltage for the inverter for a next switching period according to a measured power grid voltage and measured inverter load current for a switching period;

identifying what bridge circuits are needed to substantially produce the predicted output voltage for a next switching period; and

activating the identified bridge circuits to substantially output the predicted output voltage while shunting outputs for any non-identified bridge circuits.

10. The method according to claim 9 further comprising calculating the predicted output voltage so that a value of that the inverter load current at the end of the next switching period is substantially equal to a reference current value at the end of the switching period.

11. The method according to claim 9 further comprising:

repeatedly predicting the output voltage for multiple switching periods;

repeatedly identifying which bridge circuits are needed to substantially produce the repeatedly predicted output voltage for each of the switching periods; and

activating the repeatedly identified number of bridge circuits for each of the switching periods to substantially generate the repeatedly predicted output voltage.

12. The method according to claim 9 further comprising:

calculating a combined output voltage for the identified bridge circuits;

calculating a duty ratio according to how much the combined output voltage exceeds the predicted output voltage, if any; and

turning on one of the identified bridge circuits during the next switching period proportionally to the calculated duty ratio.

13. The method according to claim 12 including generating a pulse width modulated output voltage from the identified one of the bridge circuits during the next switching period while generating a constant positive or negative output voltage for the other identified bridge circuits for the next switching period.

14. The method according to claim 9 wherein the predicted output voltage is calculated according to:

15. The method according to claim 9 further comprising filtering current output from the individual bridge circuits prior to combining together the output voltages from the individual bridge circuits.

16. The method according to claim 15 wherein one or more transformers include different primary windings coupled to different bridge circuits and one or more secondary windings coupled to the power grid, and further comprising filtering current output from the bridge circuits prior to feeding the output voltages into the associated primary windings of the one or more transformers.

17. An apparatus comprising:

one or more bridge circuits in a power inverter configured to convert one or more DC voltage sources into an AC voltage for coupling to a power grid;

logic circuitry configured to;

predict an output voltage for the inverter for a next switching period according to a measured power grid voltage and a measured inverter load current for a switching period;

identify what bridge circuits are needed to substantially produce the predicted output voltage for a next switching period; and

activate the identified bridge circuits to substantially output the predicted output voltage.

18. The apparatus according to claim 17 wherein the logic circuitry is further configured to calculate the predicted output voltage so that that a value for the inverter load current at the end of the next switching period is substantially equal to a reference current value.

19. The apparatus of claim 17 further comprising:

calculating a duty ratio according to an average of the predicted output voltage and an output voltage for one of the bridge circuits; and

turning on one of the bridge circuits during the next switching period proportionally to the calculated duty ratio.

20. The apparatus according to claim 17 wherein the predicted output voltage is calculated according to: