Apparatus and method for electrode thermosurgery

• US 8,034,052 B2
• Filed: 11/01/2010
• Issued: 10/11/2011
• Est. Priority Date: 05/05/2006
• Status: Active Grant

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Podhajsky, Ronald J.
• Primary Examiner(s): Peffley; Michael
• Assistant Examiner(s): GOOD, SAMANTHA M
• Application Number:
  US12/917,053
• Publication Number:
  US 20110046621A1
• Time in Patent Office: 344 Days
• Field of Search: 606 41- 42, 606/45, 606/49
• US Class Current: 606/41
• CPC Class Codes: A61B 18/1477 Needle-like probes
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00791 Temperature
• CPC Class Codes: A61B 2018/00863 Fluid flow
• CPC Class Codes: A61B 2018/1497 Electrodes covering only part of the probe circumference

Abstract

An instrument for tissue ablation includes an elongated tissue-penetrating electrode including a rigid tubular member having a closed distal end defining an interior cavity extending from the closed distal end to a proximal end of the rigid tubular member. The rigid tubular member defines an electrically conductive surface capable of receiving electrical energy from the source of electrical energy. The instrument includes one or more electrically conductive segments on the electrode and configured to receive electrosurgical energy from the rigid tubular member. An insulation layer is disposed upon the electrode and defines an exposed portion of the electrode at the distal end. The instrument also includes at least one sensor that detects a temperature during ablation and a semiconductive material coated on the rigid tubular member that forms one or more resistive layers that connects the rigid tubular member with a corresponding electrically conductive segment.

Claims

1. An electrosurgical instrument for use with a source of electrical energy to ablate tissue in a living subject, the instrument comprising:

an elongated tissue-penetrating electrode including a rigid tubular member having a closed distal end defining an interior cavity extending from the closed distal end to a proximal end of the rigid tubular member, the rigid tubular member defining an electrically conductive surface capable of receiving electrical energy from a source of electrical energy;

at least one electrically conductive segment located on the elongated tissue-penetrating electrode, the at least one electrically conductive segment configured to receive electrosurgical energy from the rigid tubular member;

an insulation layer disposed on the elongated tissue-penetrating electrode defining an exposed portion of the elongated tissue-penetrating electrode at the distal end;

at least one sensor that detects temperature of tissue during ablation; and

a semiconductive material directly coated on the rigid tubular member and forming at least one resistive layer configured to connect the rigid tubular member with a corresponding at least one electrically conductive segment.

2. The electrosurgical instrument according to claim 1, wherein the at least one resistive layer generates a thermal geometry related to the resistance of the at least one resistive layer.

3. The electrosurgical instrument according to claim 1, further comprising a control line which, when activated, allows electrical current to flow from the rigid tubular member.

4. The electrosurgical instrument according to claim 3, wherein activation of the control line allows electrical current to flow from the rigid tubular member, through each of the at least one resistive layer and to the corresponding at least one electrically conductive segment.

5. The electrosurgical instrument according to claim 2, wherein the thermal geometry formed by each of the at least one electrically conductive segment is related to the electrosurgical instrument.

6. The electrosurgical instrument according to claim 5, wherein the at least one resistive layer is constructed from a process selected from the group consisting of a material deposition process, a removal process, spin deposition, lithography, evaporators, ion beam etching and chemical etching.

7. The electrosurgical instrument according to claim 1, further comprising a fluid conduit sized to extend into the interior cavity of the rigid tubular member and adapted to be connected to a source of coolant to supply coolant that cools tissue contiguous to the exposed portion of the elongated tissue-penetrating electrode.

8. The electrosurgical instrument according to claim 7, wherein a source of coolant is an adjustable source of coolant that adaptively provides coolant to the fluid conduit according to a detected temperature.

9. A system for targeting and ablating a volume of tissue to maximize the formation of a lesion, the system comprising:

an electrical energy generator;

an elongated tissue-penetrating electrode including a rigid tubular member having a closed distal end defining an interior cavity extending from the closed distal end to a proximal end of the rigid tubular member, the rigid tubular member defining an electrically conductive surface capable of receiving electrical energy from the electrical energy generator;

at least one electrically conductive segment located on the elongated tissue-penetrating electrode, the at least one electrically conductive segment configured to receive electrosurgical energy from the rigid tubular member;

a semiconductive material directly coated on the rigid tubular member and forming at least one resistive layer configured to connect the rigid tubular member with a corresponding at least one electrically conductive segment;

an insulation layer disposed on the elongated tissue-penetrating electrode defining an exposed portion of the elongated tissue-penetrating electrode at the distal end;

at least one sensor that detects a temperature during ablation; and

a fluid conduit sized to extend into the interior cavity of the rigid tubular member, the fluid conduit having a first end in fluid communication with an adjustable fluid source, and a second end in fluid communication with the rigid tubular member, wherein the adjustable fluid source adaptively provides coolant to the fluid conduit.

10. The system according to claim 9, wherein the at least one resistive layer generates a thermal geometry related to the resistance of the at least one resistive layer.

11. The system according to claim 9, further comprising a control line which, when activated, allows electrical current to flow from the rigid tubular member.

12. The system according to claim 11, wherein activation of the control line allows electrical current to flow from the rigid tubular member, through the at least one resistive layer and to the corresponding at least one electrically conductive segment.

13. The system according to claim 9, wherein the at least one resistive layer includes a first resistive layer and a second resistive layer and the resistance of the first resistive layer is different than the resistance of the second resistive layer.

14. The system according to claim 13, wherein the first resistive layer generates a first thermal geometry, the second resistive layer generates a second thermal geometry and the first and second resistive layers generate an elongated tissue-penetrating electrode thermal geometry.

15. A method for targeting and ablating a volume of tissue to maximize the formation of a lesion, the method comprising:

providing an elongated tissue-penetrating electrode including a rigid tubular member and having at least one electrically conductive segment disposed on the elongated tissue-penetrating electrode;

directly coating a semiconductive material on the rigid tubular member, the semiconductive material forming at least one resistive layer, the at least one resistive layer configured to connect the rigid tubular member with the at least one electrically conductive segment;

detecting a temperature using at least one sensor during ablation;

supplying electrical energy from a generator to the rigid tubular member;

supplying coolant to the rigid tubular member according to the detected temperature using an adjustable source of coolant;

controlling a flow of electrical energy from the rigid tubular member to the at least one electrically conductive segment; and

controlling a flow of coolant from the adjustable source of coolant to the rigid tubular member.

16. The method according to claim 15, further comprising the step of activating a control line configured to allow the electrical energy to flow from the rigid tubular member.

17. The method according to claim 15, further comprising the step of generating a thermal geometry related to the resistance of the at least one resistive layer directly coated on the rigid tubular member.