Stepping motor with a coded pole pattern

• US 8,035,260 B2
• Filed: 10/01/2010
• Issued: 10/11/2011
• Est. Priority Date: 04/04/2008
• Status: Expired due to Fees

• Current Assignee: Correlated Magnetics Research, LLC
• Original Assignee: Cedar Ridge Research LLC
• Inventors: Fullerton, Larry W., Roberts, Mark, Richards, James Lee
• Primary Examiner(s): Barrera, Ramon
• Application Number:
  US12/896,723
• Publication Number:
  US 20110018484A1
• Time in Patent Office: 375 Days
• Field of Search: 335/285, 335302-306, 310/49.01, 310/49.51, 310 4953- 4955, 310/156.01, 310/156.43
• US Class Current: 310/49.01
• CPC Class Codes: G09F 7/04 the elements being secured or adapted to be secured by magnetic means
• CPC Class Codes: H02K 1/27 Rotor cores with permanent magnets
• CPC Class Codes: H02K 29/00 Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices

Abstract

The present invention relates to a stepping motor with a magnet pole pattern having a predetermined pattern around the circumference of the stepping motor. In one embodiment, the pattern relates to a code having a unique single maximum autocorrelation peak over the period of the code. Example codes include Barker codes, PN codes, Kasami codes, Golomb ruler codes, and other codes. In one embodiment, the rotor and stator have a matching pole pattern. In one embodiment, the drive is arranged to align the poles in an inline configuration, alternatively, the drive may be arranged to align the poles in a diagonal configuration. In a further embodiment, one or more sets of poles are provided on the stator, each set being offset rotationally by a partial pole spacing.

Claims

1. A stepping motor comprising:

a rotor having a predetermined number of rotor poles,

said rotor having a rotational axis;

a first stator having a number of stator poles corresponding to said predetermined number of rotor poles;

said stator poles disposed to magnetically interact with said rotor poles to generate a torque on said rotor tending to rotate said rotor around said rotational axis in accordance with an electrical drive applied to said stator poles;

wherein said rotor poles are configured in accordance with a magnetic pattern based on a code;

wherein said code has an autocorrelation function having a single maximum peak magnitude value per code modulo and a plurality of off maximum peak magnitude values;

wherein a greatest peak magnitude value of said plurality of off maximum peak magnitude values is less than one half of the single maximum peak magnitude value.

5. The stepping motor in accordance with claim 1, wherein the code has a length greater than four.

6. The stepping motor in accordance with claim 1, further including a drive system;

wherein said drive system is configured to drive said first stator in accordance with said code.

7. The stepping motor in accordance with claim 1, further including a drive system;

wherein said drive system is configured to drive said rotor in accordance with at least two copies of said code said at least two copies of said code shifted relative to one another.

8. The stepping motor in accordance with claim 1, wherein said magnetic pattern is repeated around said rotor one or more times.

9. The stepping motor in accordance with claim 1, wherein said rotor comprises a disk or a cylinder.

10. The stepping motor in accordance with claim 1, further including at least one additional stator coupled to said rotor, said at least one additional stator shifted in phase by a partial pole position relative to a phase of said first stator.

2. A stepping motor comprising:

a rotor having a predetermined number of rotor poles,

said rotor having a rotational axis;

a first stator having a number of stator poles corresponding to said predetermined number of rotor poles;

said stator poles disposed to magnetically interact with said rotor poles to generate a torque on said rotor tending to rotate said rotor around said rotational axis in accordance with an electrical drive applied to said stator poles;

wherein said rotor poles are configured in accordance with a magnetic pattern based on a code;

wherein said code has an autocorrelation function having a single maximum peak per code modulo and a plurality of off maximum peak values wherein said off maximum peak values are less than one half of the maximum peak;

wherein the code is a Barker code.

3. A stepping motor comprising:

a rotor having a predetermined number of rotor poles, said rotor having a rotational axis;

a first stator having a number of stator poles corresponding to said predetermined number of rotor poles;

said stator poles disposed to magnetically interact with said rotor poles to generate a torque on said rotor tending to rotate said rotor around said rotational axis in accordance with an electrical drive applied to said stator poles;

wherein said rotor poles are configured in accordance with a magnetic pattern based on a code;

wherein said code has an autocorrelation function having a single maximum peak per code modulo and a plurality of off maximum peak values wherein said off maximum peak values are less than one half of the maximum peak;

wherein the code is a PN sequence code.

4. A stepping motor comprising:

a rotor having a predetermined number of rotor poles,

said rotor having a rotational axis;

a first stator having a number of stator poles corresponding to said predetermined number of rotor poles;

said stator poles disposed to magnetically interact with said rotor poles to generate a torque on said rotor tending to rotate said rotor around said rotational axis in accordance with an electrical drive applied to said stator poles;

wherein said rotor poles are configured in accordance with a magnetic pattern based on a code;

wherein said code has an autocorrelation function having a single maximum peak per code modulo and a plurality of off maximum peak values wherein said off maximum peak values are less than one half of the maximum peak;

wherein the code is a Golomb ruler code.

11. A method for operating a stepping motor, said stepping motor having a predetermined number of poles in a first stator and corresponding number of poles in a rotor magnetically coupled to said first stator, said method comprising the steps of:

producing a magnetic field pattern in said rotor in accordance with a code;

producing a magnetic field pattern in said first stator in accordance with said code; and

sequentially shifting said magnetic field pattern in at least one of said rotor or said first stator to effect rotation of said rotor;

wherein said rotor poles are configured in accordance with a magnetic pattern based on a code;

wherein said code has an autocorrelation function having a single maximum peak magnitude value per code modulo and a plurality of off maximum peak magnitude values;

wherein a greatest peak magnitude value of said plurality of off maximum peak magnitude values is less than one half of the single maximum peak magnitude value.

15. The method in accordance with claim 11, wherein the code has a length greater than four.

16. The method in accordance with claim 11, further including driving said first stator in accordance with said code.

17. The method in accordance with claim 11, further including:

driving said first stator in accordance with at least two copies of said code shifted relative to one another.

18. The method in accordance with claim 11, further including repeating said magnetic pattern one or more times around said rotor.

19. The method in accordance with claim 11, wherein said rotor comprises a disk or a cylinder.

20. The method in accordance with claim 11, further including coupling at least one additional stator to said rotor, said at least one additional stator shifted in phase by a partial pole position relative to a phase of said first stator.

21. The method in accordance with claim 11, further including:

truncating or padding the code to alter the code length to match a predetermined number of poles in said stator.

22. The method in accordance with claim 11, further including:

driving said first stator with a drive based on a weighted sum of two or more copies of the code shifted with respect to one another to achieve rotor position interpolation between discrete pole positions.

12. A method for operating a stepping motor, said stepping motor having a predetermined number of poles in a first stator and corresponding number of poles in a rotor magnetically coupled to said first stator, said method comprising the steps of:

producing a magnetic field pattern in said rotor in accordance with a code;

producing a magnetic field pattern in said first stator in accordance with said code; and

sequentially shifting said magnetic field pattern in at least one of said rotor or said first stator to effect rotation of said rotor;

wherein said code has an autocorrelation function having a single maximum peak per code modulo and a plurality of off maximum peak values wherein the off maximum peak values are less than one half of the maximum peak;

wherein the code is a Barker code.

13. A method for operating a stepping motor, said stepping motor having a predetermined number of poles in a first stator and corresponding number of poles in a rotor magnetically coupled to said first stator, said method comprising the steps of:

producing a magnetic field pattern in said rotor in accordance with a code;

producing a magnetic field pattern in said first stator in accordance with said code; and

sequentially shifting said magnetic field pattern in at least one of said rotor or said first stator to effect rotation of said rotor;

wherein said code has an autocorrelation function having a single maximum peak per code modulo and a plurality of off maximum peak values wherein the off maximum peak values are less than one half of the maximum peak;

wherein the code is a PN sequence code.

14. A method for operating a stepping motor, said stepping motor having a predetermined number of poles in a first stator and corresponding number of poles in a rotor magnetically coupled to said first stator, said method comprising the steps of:

producing a magnetic field pattern in said rotor in accordance with a code;

producing a magnetic field pattern in said first stator in accordance with said code; and

sequentially shifting said magnetic field pattern in at least one of said rotor or said first stator to effect rotation of said rotor;

wherein said code has an autocorrelation function having a single maximum peak per code modulo and a plurality of off maximum peak values wherein the off maximum peak values are less than one half of the maximum peak;

wherein the code is a Golomb ruler code.