Methods for ultrasonic tissue sensing and feedback

• US 8,038,693 B2
• Filed: 10/21/2009
• Issued: 10/18/2011
• Est. Priority Date: 10/21/2009
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Allen, Charles D.
• Primary Examiner(s): SEVERSON, RYAN J
• Application Number:
  US12/582,857
• Publication Number:
  US 20110092972A1
• Time in Patent Office: 727 Days
• Field of Search: 604/22, 606/169
• US Class Current: 606/169
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2017/00106 ultrasonic
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61B 2090/064 for measuring force, pressure or mechanical tension
• CPC Class Codes: G01L 5/009 Force sensors associated with material gripping devices

Abstract

An ultrasonic surgical instrument including an ultrasonic transmission member having a proximal end and a distal end is provided. The instrument also includes an ultrasonically-actuated cutting element having a tissue contacting surface and a clamp member supported adjacent to the cutting element for clamping tissue. The clamp member includes a sensing mechanism that senses load variations. A handle member located at the proximal end of the transmission member moves the clamp member relative to the cutting element. Also, a feedback mechanism is operatively coupled to the sensing mechanism that supplies information related to the load variations where the output of the tissue cutting element is adjusted based on the sensed load variations.

Claims

1. An ultrasonic surgical instrument, comprising:

an ultrasonic transmission member having a proximal end and a distal end;

an ultrasonically-actuated cutting element having a tissue contacting surface, the cutting element located at the distal end of the transmission member;

a clamp member supported adjacent to the cutting element for clamping tissue, the clamp member including a sensing mechanism that senses load variations on tissue;

a handle member located at the proximal end of the transmission member that moves the clamp member relative to the cutting element; and

a feedback mechanism operatively coupled to the sensing mechanism that supplies information related to the load variations;

wherein an output of the cutting element is adjusted based on the sensed load variations supplied from the feedback mechanism; and

wherein the load variations are sensed by a laser interferometry configuration including an interferometer configured to identify and analyze at least (i) resonance frequencies of ultrasonic motion across a length of the ultrasonic surgical instrument and (ii) intensity of scattered laser light at an output of the interferometer.

2. The ultrasonic surgical instrument according to claim 1, wherein the load variations are sensed at the cutting element, the clamp member, the handle member or the ultrasonic transmission member.

3. The ultrasonic surgical instrument according to claim 1, wherein the load variations are sensed by load cells.

4. The ultrasonic surgical instrument according to claim 3, wherein the load cells are positioned within the handle member.

5. The ultrasonic surgical instrument according to claim 1, wherein the laser interferometry configuration is positioned within the handle member.

6. The ultrasonic surgical instrument according to claim 1, wherein the information includes ultrasonic wave information.

7. The ultrasonic surgical instrument according to claim 6, wherein the ultrasonic wave information is used to adjust one or more power levels of waves applied to the tissue.

8. The ultrasonic surgical instrument according to claim 1, wherein the load variations include at least one of tissue impedance, tissue type, tissue clarity, tissue compliance, temperature of the tissue, temperature of the cutting element, water content in tissue, water motality in tissue, and energy delivery.

9. The ultrasonic surgical instrument according to claim 1, wherein the information received by the instrument is automatically provided in real-time during electrical activation of the instrument for enabling automatic adjustment of the output of the tissue cutting element.

10. A method of applying energy via an ultrasonic surgical instrument having a proximal end and a distal end, the method comprising the steps of:

positioning an ultrasonically-actuated cutting element having a tissue contacting surface at the distal end of a transmission member;

positioning a clamp member adjacent to the cutting element for clamping the tissue;

moving the clamp member relative to the cutting element via a handle member located at the proximal end of the transmission member;

sensing load variations on tissue via a sensing mechanism;

supplying information related to the load variations to the ultrasonic surgical instrument via a feedback mechanism operatively coupled to the sensing mechanism;

adjusting an output of the cutting element based on the sensed load variations supplied from the feedback mechanism; and

sensing load variations by a laser interferometry configuration including an interferometer configured to identify and analyze at least (i) resonance frequencies of ultrasonic motion across a length of the ultrasonic surgical instrument and (ii) intensity of scattered laser light at an output of the interferometer.

11. The method according to claim 10, further comprising sensing the load variations at the cutting element, the clamp member, the handle member or the transmission member.

12. The method according to claim 10, further comprising sensing the load variations with load cells.

13. The method according to claim 12, further comprising positioning the load cells within the handle member.

14. The method according to claim 10, further comprising positioning the laser interferometry configuration within the handle member.

15. An ultrasonic surgical instrument, the instrument comprising:

an ultrasonic transmission member having a proximal end and a distal end;

an ultrasonically-actuated cutting element located at the distal end of the transmission member;

a clamp member supported adjacent to the cutting element; and

a handle member located at the proximal end of the transmission member that moves the clamp member relative to the cutting element,

wherein the proximal end includes a sensing mechanism that senses load variations and supplies information related to the load variations to the ultrasonic surgical instrument,

wherein the output of the cutting element is adjusted based on the sensed load variations; and

wherein the load variations are sensed by a laser interferometry configuration including an interferometer configured to identify and analyze at least (i) resonance frequencies of ultrasonic motion across a length of the ultrasonic surgical instrument and (ii) intensity of scattered laser light at an output of the interferometer.

16. The ultrasonic surgical instrument according to claim 15, wherein the sensing mechanism includes load cells.

17. The ultrasonic surgical instrument according to claim 15, wherein the information includes ultrasonic wave information.

18. The ultrasonic surgical instrument according to claim 17, wherein the ultrasonic wave information is used to adjust one or more power levels of waves.

19. The ultrasonic surgical instrument according to claim 15, wherein the information received by the instrument is automatically provided in real-time during electrical activation of the instrument for enabling automatic adjustment of the load variations.