Helical stent having improved flexibility and expandability

• US 8,038,707 B2
• Filed: 05/13/2009
• Issued: 10/18/2011
• Est. Priority Date: 08/30/2002
• Status: Active Grant

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Perry, Kenneth E., Kratsch, Peter K., Bales, Thomas O.
• Primary Examiner(s): Pellegrino; Brian E.
• Application Number:
  US12/465,354
• Publication Number:
  US 20090264986A1
• Time in Patent Office: 888 Days
• Field of Search: 623/1.15, 623/1.16, 623/1.22, 606/191, 606/192, 606/194, 606/198
• US Class Current: 623/1.22
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91583 by a bridge, whereby at least one of its ends is connected along the length of a strut between two consecutive apices within a band
• CPC Class Codes: A61F 2250/0036 differing in thickness
• CPC Class Codes: A61F 2250/0037 differing in height or in length
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

A stent includes a central portion of helically wound undulations formed of struts, cylindrical end portions, and transition zones between the helical portion and the cylindrical portions. According to a first aspect of the invention, the torsional flexibility of the stent is maximized by having bridges connecting adjacent winding be interrupted by the maximum possible number of undulations. In a preferred design, each winding includes nineteen undulations around the circumference, bridges are provided every five undulations. According to a second aspect of the invention, uniform, opening of the transition zone is achieved by altering the width, and thereby the flexibility, of a series of struts in accordance with their lengths. Specifically, the long transition zone struts are made wider.

Claims

1. A stent for insertion into a vessel of a patient, comprising:

a tubular member having a first smaller diameter for insertion into the vessel, and a second larger diameter for deployment within the vessel, the tubular member including;

first and second cylindrical end portions; and

first and second transition zones connecting the first and second end portions, respectively, to a central portion, the first and second transition zones each including a plurality of transition undulations having struts that progressively increase in length from a shortest strut to a longest strut, wherein a longer strut of the transition undulations has a wider width than a shorter strut of the transition undulations, and each of the longer struts have opposing ends connected to loops adjoining adjacent struts, a terminal end of a strut of the central portion adjoining the longest strut of the transition zone between the opposing ends of the longest strut,

the central portion comprised of a plurality of helical circumferential windings separated by a helical space, each of the windings including a plurality of undulations, with each undulation being defined by two adjacent struts and a loop connecting the struts, wherein adjacent windings of the central portion are connected with a plurality of bridges, the bridges extending across the helical space between adjacent windings and connected to the loops of a plurality of the undulations, wherein a bridge spacing of the central portion includes;

a same number of struts traversed from any one bridge to a next bridge on each of the windings when traveling along the windings either from a first circumferential location to a second circumferential location spaced from the first circumferential location or from the second circumferential location to the first circumferential location, the same number of struts determined by identifying the any one bridge disposed on one side of said windings and counting the number of struts traversed to reach the next bridge disposed on an opposite side of the one of said windings,

wherein the first and second transition zones are connected to the central portion by bridges spaced according to the bridge spacing of the central portion.

2. The stent of claim 1, wherein the loops of the undulations on adjacent windings are interdigitated.

3. The stent of claim 2, wherein the bridges extend between loops located one and one-half pitches away.

4. The stent of claim 1, wherein the central portion of the stent includes sixteen to twenty undulations.

5. The stent of claim 4, wherein the central portion of the stent includes eighteen to nineteen undulations.

6. The stent of claim 1, wherein each winding includes three to five bridges extending therefrom.

7. The stent of claim 1, wherein each of the bridges in the central portion extends in a same direction in a cylindrical plane of the stent.

8. The stent of claim 7, wherein each of the bridges extends longitudinally crosswise across the helical space.

9. The stent of claim 1, wherein the tubular member is self-expanding from the first diameter to the second diameter.

10. The stent of claim 1, wherein the tubular member is a laser cut tube.

11. The stent of claim 1, wherein the tubular member is made from a superelastic material.

12. A stent for insertion into a vessel of a patient, comprising:

a tubular member having a first smaller diameter for insertion into the vessel, and a second larger diameter for deployment within the vessel, the tubular member including a central portion comprised of a plurality of helical circumferential windings separated by a helical space, each of the windings including a plurality of undulations, with each undulation being defined by two adjacent struts and a loop connecting the struts, wherein adjacent windings are connected with a plurality of bridges, the bridges extending across the helical space between the adjacent winding and connected to the loops of a plurality of the undulations, wherein a bridge spacing of the central portion includes a same number of struts traversed from any one bridge to a next bridge on each of the windings when traveling along the windings either from a first circumferential location to a second circumferential location spaced from the first circumferential location or from the second circumferential location to the first circumferential location, the same number of struts determined by identifying the any one bridge disposed on one side of said windings and counting the number of struts traversed to reach the next bridge disposed on an opposite side of the one of said windings, wherein, for at least one of the windings, for any given number n of undulations on the winding and any given number b of bridges connected to the winding, where n is not equal to b,

the tubular member also having a transition zone between the central portion and a cylindrical end portion, the transition zone including a plurality of transition undulations having struts that progressively increase in length from a shortest strut to a longest strut, wherein a longer strut of the transition undulations has a wider width than a shorter strut of the transition undulations, each of the longer struts having opposing ends connected to loops adjoining adjacent struts, a terminal end of a strut of the central portion adjoining the longest strut of the transition zone between the opposing ends of the longest strut wherein the transition zone is connected to the central portion by bridges spaced according to the bridge spacing of the central portion.

13. The stent of claim 12, wherein the undulations on adjacent windings are interdigitated.

14. A stent for insertion into a vessel of a patient, comprising:

a tubular member having a first smaller diameter for insertion into the vessel, and a second larger diameter for deployment within the vessel, and defining a longitudinal axis, the tubular member including a central portion comprised of a plurality of helical circumferential windings separated by a helical space, each of the windings including a plurality of undulations, with each the undulation being defined by two adjacent struts and a loop connecting the struts;

wherein adjacent windings are connected with a plurality of bridges, the bridges extending across the helical space between the adjacent windings and connected to the loops of a plurality of the undulations, wherein a bridge spacing of the central portion includes a same number of struts traversed from any one bridge to a next bridge on each of the windings when traveling along the windings either from a first circumferential location to a second circumferential location spaced from the first circumferential location or from the second circumferential location to the first circumferential location, the same number of struts determined by identifying the any one bridge disposed on one side of said windings and counting the number of struts traversed to reach the next bridge disposed on an opposite side of the one of said windings;

at least one cylindrical end portion at an end of the central portion; and

a transition zone between the central portion and each of the cylindrical end portions, the transition zone including a plurality of transition undulations having struts that progressively increase in length from a shortest strut to a longest strut, wherein a longer strut of the transition undulations has a wider width than a shorter strut of the transition undulations, each of the longer struts having opposing ends connected to loops adjoining adjacent struts, a terminal end of a strut of the central portion adjoining the longest strut of the transition zone between the opposing ends of the longest strut wherein the transition zone is connected to the central portion by bridges spaced according to the bridge spacing of the central portion.

15. The stent of claim 14, wherein the tubular member has a longitudinal axis and adjacent struts of the transition zone are defined as a pair of struts, the transition zone having a plurality of the pairs, and

when the stent has the first smaller diameter, the struts of the central portion and the transition zone all extend substantially parallel to the longitudinal axis, and

when the stent has the second larger diameter, an angle is defined between the struts of each pair of struts, and the angle is substantially the same for each pair of struts.

16. The stent of claim 14, wherein the longer strut of the transition undulations is 1.19 to 1.99 times wider than the shorter strut of the transition undulations.

17. The stent of claim 14, wherein the longer strut of the transition undulations is approximately 1.59 times wider than the shorter strut of the transition undulations.

18. The stent of claim 14, wherein the at least one cylindrical end portion is two cylindrical end portions.

19. The stent of claim 14, wherein all of the struts of the central portion have a same length and a same width.

20. The stent of claim 19, wherein the same length of the struts of the central portion is shorter than the shortest strut of the transition zone, and wherein the same width of the struts of the central portion is narrower than a narrowest strut of the transition zone.