Methods for forming dyed microspheres and populations of dyed microspheres

• US 8,038,734 B2
• Filed: 10/11/2005
• Issued: 10/18/2011
• Est. Priority Date: 10/12/2004
• Status: Active Grant

• Current Assignee: Luminex Corporation (DiaSorin S.p.A.)
• Original Assignee: Luminex Corporation (DiaSorin S.p.A.)
• Inventors: Terpetschnig, Ewald, Lugade, Ananda G., Hoffacker, Kurt D.
• Primary Examiner(s): KHAN, AMINA S
• Application Number:
  US11/247,942
• Publication Number:
  US 20060085925A1
• Time in Patent Office: 2,198 Days
• Field of Search: 850/6, 851/4
• US Class Current: 8/506
• CPC Class Codes: C08F 212/08 Styrene
• CPC Class Codes: C08F 8/00 Chemical modification by after-treatment graft polymers, block polymers, crosslinking with unsaturated monomers or with polymers C08F251/00 - C08F299/00; of conjugated diene rubbers C08C
• CPC Class Codes: C09B 67/0097 Dye preparations of special physical nature; Tablets, films, extrusion, microcapsules, sheets, pads, bags with dyes
• CPC Class Codes: C09B 69/10 Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds addition products of alkylene oxide to dyes, C09B69/00; dyeing with polymeric dyes D06P1/0056
• CPC Class Codes: D06P 1/008 Preparing dyes in situ D06P1/12, D06P1/145 take precedence
• CPC Class Codes: G01N 33/585 with a particulate label, e.g. coloured latex

Abstract

Various methods for forming dyed microspheres are provided. One method includes activating a chemical structure coupled to a dye using heat or light to form a reaction intermediate in the presence of a microsphere. The reaction intermediate covalently attaches to a polymer of the microsphere thereby coupling the dye to the polymer and forming the dyed microsphere. Additional methods are provided for forming a dyed microsphere coupled to a molecule. These methods include dyeing the microspheres as described above in addition to synthesizing the molecule on an outer surface of the dyed microspheres. A population of dyed microspheres is also provided. Each of the dyed microspheres of the population includes a dye attached to a polymer of each of the dyed microspheres by a chemical structure. A coefficient of variation in dye characteristics of the population of dyed microspheres attributable to the dye is less than about 10%.

Claims

1. A method, comprising activating a chemical structure coupled to a dye using heat or light to form a reaction intermediate in the presence of a microsphere, wherein the reaction intermediate covalently attaches to a polymer of the microsphere thereby coupling the dye to the polymer and forming a dyed microsphere, and wherein the chemical structure comprises 1,5-ethyl-di-amino-naphthalene-sulfonic azide.

2. The method of claim 1, wherein said activating comprises heating the chemical structure coupled to the dye to a temperature of about 110°

C.

3. The method of claim 1, wherein said activating comprises heating the chemical structure coupled to the dye to a temperature of about 50°

C. to about 80°

C.

4. The method of claim 1, wherein said activating comprises heating the chemical structure coupled to the dye to a temperature below the glass transition temperature of the polymer.

5. The method of claim 1, wherein the microsphere has substantially the same shape before and after said activating.

6. The method of claim 1, wherein the dye has substantially the same structure and substantially the same composition before and after said activating.

7. The method of claim 1, wherein the chemical structure and the dye do not detach from the polymer when the dyed microsphere is disposed in an organic solvent.

8. The method of claim 1, wherein the polymer consists essentially of polystyrene crosslinked with divinyl benzene.

9. The method of claim 1, wherein the dyed microsphere comprises one or more functional groups attached to the polymer such that one or more molecules can be attached to the dyed microsphere via the one or more functional groups.

10. The method of claim 1, wherein the reaction intermediate comprises a sulfonyl nitrene group.

11. The method of claim 1, wherein the reaction intermediate comprises a functional group separated from the dye by a non-activated portion of the chemical structure.

12. The method of claim 1, wherein the reaction intermediate comprises a functional group located on one side of a non-activated portion of the chemical structure, and wherein the dye is located on another side of the non-activated portion substantially opposite to the one side.

13. The method of claim 1, further comprising activating an additional chemical structure coupled to an additional, different dye using heat or light to form a different reaction intermediate in the presence of the microsphere, wherein the different reaction intermediate covalently attaches to the polymer of the microsphere thereby coupling the additional, different dye to the polymer.

14. The method of claim 13, wherein the additional, different dye has substantially the same structure and composition before and after said activating.

15. The method of claim 1, further comprising embedding the chemical structure coupled to the dye within the microsphere prior to the step of activating the chemical structure.

16. The method of claim 1, further comprising synthesizing a molecule on an outer surface of the dyed microsphere.

17. The method of claim 16, wherein the step of synthesizing comprises disposing the dyed microsphere in an organic solvent.

18. The method of claim 16, wherein the step of synthesizing comprises disposing the dyed microsphere in an organic solvent, and wherein the dyed microsphere has substantially the same dye characteristics before and after the step of synthesizing.

19. The method of claim 16, wherein the molecule comprises a biomolecule.

20. The method of claim 16, wherein the molecule comprises an oligonucleotide, a peptide, or an oligosaccharide.

21. The method of claim 16, wherein the molecule comprises an organic molecule.

22. The method of claim 16, wherein the molecule is substantially insoluble in aqueous solvents.

23. The method of claim 16, wherein the step of synthesizing comprises disposing the dyed microsphere in an aqueous solvent.

24. A method, comprising heating a chemical structure coupled to a dye in the presence of a microsphere to a temperature below a glass transition temperature of a polymer of the microsphere, wherein the step of heating the chemical structure forms a reaction intermediate which covalently attaches to the polymer thereby coupling the dye to the polymer and forming a dyed microsphere.

25. The method of claim 24, wherein the step of heating the chemical structure comprises heating the chemical structure to a temperature less than or equal to about 110°

C.

26. The method of claim 24, wherein the step of heating the chemical structure comprises heating the chemical structure to a temperature between about 50°

C. and about 80°

C.

27. The method of claim 24, wherein the microsphere has substantially the same shape before and after the step of heating the chemical structure, and wherein the dye has substantially the same structure and substantially the same composition before and after the step of heating the chemical structure.

28. The method of claim 24, further comprising disposing the dyed microsphere in an organic solvent, wherein the chemical structure and the dye do not detach from the polymer when the dyed microsphere is disposed in the organic solvent.

29. The method of claim 24, wherein the chemical structure comprises an aromatic sulfonyl azide.

30. The method of claim 24, wherein the chemical structure comprises 1,5-ethyl-di-amino-naphthalene-sulfonic azide.

31. The method of claim 24, wherein the reaction intermediate comprises a carbene group.

32. The method of claim 24, wherein the reaction intermediate comprises a functional group separated from the dye by a non-activated portion of the chemical structure.

33. The method of claim 24, further comprising activating an additional chemical structure coupled to an additional, different dye using heat or light to form a different reaction intermediate in the presence of the microsphere, wherein the different reaction intermediate covalently attaches to the polymer of the microsphere thereby coupling the additional, different dye to the polymer.

34. The method of claim 24, further comprising embedding the chemical structure coupled to the dye within the microsphere prior to the step of heating the chemical structure.

35. The method of claim 24, further comprising synthesizing a molecule on an outer surface of the dyed microsphere.

36. The method of claim 35, wherein said synthesizing comprises disposing the dyed microsphere in an organic solvent.

37. The method of claim 35, wherein the molecule comprises a biomolecule.

38. The method of claim 35, wherein the molecule comprises an oligonucleotide, a peptide, or an oligosaccharide.

39. The method of claim 35, wherein the molecule comprises an organic molecule.

40. The method of claim 35, wherein the molecule is substantially insoluble in aqueous solvents.

41. The method of claim 35, wherein the step of synthesizing comprises disposing the dyed microsphere in an aqueous solvent.