Piston for an internal combustion engine and method for its production

• US 8,042,512 B2
• Filed: 06/08/2007
• Issued: 10/25/2011
• Est. Priority Date: 06/13/2006
• Status: Expired due to Fees

• Current Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Original Assignee: Mahle International GmbH (MAHLE-STIFTUNG GmbH)
• Inventors: Scharp, Rainer
• Primary Examiner(s): McMahon; M.
• Application Number:
  US12/308,238
• Publication Number:
  US 20090288632A1
• Time in Patent Office: 1,600 Days
• Field of Search: 123/193.6, 123/41.35, 921/86, 922/31, 298/880.42
• US Class Current: 123/193.6
• CPC Class Codes: F02F 2003/0061 by welding
• CPC Class Codes: F02F 2200/06 Casting
• CPC Class Codes: F02F 3/0084 the pistons being constructed from specific materials
• CPC Class Codes: F02F 3/22 the fluid being liquid
• CPC Class Codes: F05C 2201/0448 Steel
• CPC Class Codes: Y10T 29/49249 Piston making
• CPC Class Codes: Y10T 29/49252 Multi-element piston making

Abstract

Proposed is a piston (1) for an internal combustion engine having a closed annular duct (4) which is arranged close to the piston head (5) and radially at the outside, which annular duct (4) has, at the piston head side, an annular opening (21) which, in section, has the shape of a trapezium with limbs which taper conically in the direction away from the piston head, and which is closed off by an annular closure element (3) which, in section, has the same trapezium shape as the opening (21), with the closure element (3) being fastened in the opening (21) by means of friction welding.

Claims

1. A method for the production of a piston for an internal combustion engine, having the following method steps:

forging a piston blank having a recess for the piston interior,

precision machining the piston blank, using one or more cutting production methods, for the production of pin bores, a ring belt, and the radially outer surfaces of the skirt elements,

forming a recess that lies in the direction of the piston axis, for use as a ring channel, having a ring-shaped opening on the piston crown side, proceeding from the piston crown, using a cutting production method, whereby the opening has the shape of a trapezoid, in section, having sides that come together conically, in the direction facing away from the piston crown,

introduction of an oil inflow opening and an oil outflow opening into the ring channel, comprising the following method steps;

production of a ring-shaped closure element that has the same radial diameter and the same cross-sectional shape as the opening, and

attachment of the closure element in the opening using a friction-welding method.

2. The method according to claim 1, comprising the use of steel for forging the piston blank.

3. The method according to claim 1, comprising the use of steel for the production of the closure element.