Nasal mask assembly

• US 8,042,538 B2
• Filed: 02/20/2004
• Issued: 10/25/2011
• Est. Priority Date: 02/21/2003
• Status: Expired due to Fees

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Ging, Anthony M., Santoso, Bianto, Moore, Rachael E., McAuliffe, Patrick J., Robinson, Gary C., Kwok, Philip R.
• Primary Examiner(s): Bianco; Patricia
• Assistant Examiner(s): PATEL, NIHIR B
• Application Number:
  US10/781,949
• Publication Number:
  US 20040221850A1
• Time in Patent Office: 2,804 Days
• Field of Search: 128/205.25, 128/206.12, 128/206.13, 128/206.18, 128/206.21, 128/206.23, 128/206.24, 128/206.26, 128/206.27, 128/206.28, 128/207.11, 128/207.13, 128/201.22, 128/201.23, 128/201.29, 128/2.13, 128/206.188
• US Class Current: 128/206.21
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 2210/0618 Nose

Abstract

A mask system is provided to fit pre-adult patients, or patients having facial features that are very small or child-like, e.g., patients having dimensions in the lower 5%-10% of the population. For example, the headgear and/or cushion are dimensioned to accommodate this range of patients.

Claims

1. Headgear for use with a respiratory mask, comprising:

first and second straps each adapted to be provided to a mask frame of the mask, where each of the first and second straps includes a yoke, each said yoke being constructed and arranged to accommodate at least one of a pre-adult patient or a small sized adult patient, wherein;

each said yoke includes a recess structure to allow connection between the frame and the yoke via a connector clip, each said yoke including a first dimension measured from the recess to a top portion of a yoke vertical finger, a second dimension measured from the recess to each end portion of a yoke horizontal finger, a third distance measured from the recess to a rear edge of the yoke vertical finger and a fourth distance measured from the recess to a lower edge of the lower finger; and

the first distance is about 90-110 mm, the second distance is about 80-100 mm, the third distance is about 25-40 mm and the fourth distance is about 45-55 mm.

2. The headgear of claim 1, wherein the first distance is about 100 mm, the second distance is about 90 mm, the third distance is about 37 mm and the fourth distance is about 50 mm.

3. The headgear of claim 1, wherein the first and second straps are joined to one another at a rear portion of the patient'"'"'s head in use via a cross-over member.

4. The headgear of claim 1, wherein the headgear includes a clip made of polypropylene.

5. A nasal mask having a relatively rigid mask frame and a relatively softer cushion provided to said frame, said cushion comprising:

an outer membrane including a face-contact portion to form a seal with the patient;

a frame connection portion opposite the face-contact portion;

an inwardly sloping or stepped outer wall between the outer membrane and the frame connection portion; and

an underlying rim positioned below the membrane,

wherein the membrane and the rim are formed and positioned with respect to one another to accommodate at least one of a pre-adult patient or a small sized adult patient and the cushion includes a nasal bridge region, a top lip region and two side regions, and wherein a projected area of the frame connection portion is generally larger than an area defined by the face-contact portion of the membrane, wherein;

the membrane and rim each have an orifice,

a width of said membrane orifice is between about 30 and 32 mm in said lip region, between about 18 and 20 mm in each said side region, and between about 22 and 24 mm in said nasal bridge region,

a width of the rim orifice is about 34 and 36 mm in the nasal bridge region, between about 32 and 34 mm in said lip region, and between about 42 and 44 mm in each said side region of the cushion,

the membrane and the rim each have a height as measured from a portion of the cushion that engages the frame,

the membrane height is about 27 and 35 mm in the nasal bridge region, between about 19 and 22 mm in the lip region, and between about 33-35 mm in each said side region,

the rim height is between about 13 and 18 mm in the nasal bridge region and the lip region, and

the rim height in each said side portion is between about 25 and 27 mm.

6. A nasal mask having a relatively rigid mask frame and a relatively softer cushion provided to said frame, said cushion comprising:

an outer membrane including a face-contact portion to form a seal with the patient;

a frame connection portion opposite the face-contact portion;

an inwardly sloping or stepped outer wall between the outer membrane and the frame connection portion; and

an underlying rim positioned below the membrane,

wherein the membrane and the rim are formed and positioned with respect to one another to accommodate at least one of a pre-adult patient or a small sized adult patient and the cushion includes a nasal bridge region, a top lip region and two side regions, and wherein a projected area of the frame connection portion is generally larger than an area defined by the face-contact portion of the membrane, wherein the rim includes an aperture having a width of between about 30-42 mm, an effective height as vertically measured from an edge of the rim to a top of the cushion as seen in plan view of between about 32-42 mm, and an effective bridge depth of between about 13-24 mm as vertically measured from the membrane in the nasal bridge region to the rim in each said side region in top view.

7. The nasal mask of claim 6, wherein the width is between about 39-40 mm, the height is about 35 mm and the depth is less than about 15 mm.

8. The nasal mask of claim 6, wherein the width is about 34-35 mm, the height is about 40 mm and the depth is about 20 mm.

9. The nasal mask of claim 6, wherein the membrane generally follows a contour of the rim.

10. A nasal mask having a relatively rigid mask frame and a relatively softer cushion provided to said frame, said cushion comprising:

an outer membrane including a face-contact portion to form a seal with the patient;

a frame connection portion opposite the face-contact portion;

an inwardly sloping or stepped outer wall between the outer membrane and the frame connection portion; and

an underlying rim positioned below the membrane,

wherein the membrane and the rim are formed and positioned with respect to one another to accommodate at least one of a pre-adult patient or a small sized adult patient and the cushion includes a nasal bridge region, a top lip region and two side regions, and wherein a projected area of the frame connection portion is generally larger than an area defined by the face-contact portion of the membrane wherein the membrane and the rim are formed and positioned with respect to one another to accommodate a pre-adult patient aged 16 years or less, wherein;

the membrane and rim each have an orifice,

a width of said membrane orifice is between about 30 and 32 mm in said lip region, between about 18 and 20 mm in each said side region, and between about 22 and 24 mm in said nasal bridge region, and

a width of the rim orifice is about 34 and 36 mm in the nasal bridge region, between about 32 and 34 mm in said lip region, and between about 42 and 44 mm in each said side region of the cushion.

11. The nasal mask of claim 10, wherein the membrane and the rim each have a height as measured from a portion of the cushion that engages the frame,

the membrane height is about 27 and 35 mm in the nasal bridge region, between about 19 and 22 mm in the lip region, and between about 33-35 mm in each said side region,

the rim height is between about 13 and 18 mm in the nasal bridge region and the lip region, and

the rim height in each said side portion is between about 25 and 27 mm.

12. A nasal mask having a relatively rigid mask frame and a relatively softer cushion provided to said frame, said cushion comprising:

an outer membrane including a face-contact portion to form a seal with the patient;

a frame connection portion opposite the face-contact portion;

an inwardly sloping or stepped outer wall between the outer membrane and the frame connection portion; and

an underlying rim positioned below the membrane,

wherein the membrane and the rim are formed and positioned with respect to one another to accommodate at least one of a pre-adult patient or a small sized adult patient and the cushion includes a nasal bridge region, a top lip region and two side regions, and wherein a projected area of the frame connection portion is generally larger than an area defined by the face-contact portion of the membrane wherein the membrane and the rim are formed and positioned with respect to one another to accommodate a pre-adult patient aged 16 years or less, wherein the rim includes an aperture having a width of between about 30-42 mm, an effective height as vertically measured from an edge of the rim to a top of the cushion as seen in plan view of between about 32-42 mm, and an effective bridge depth of between about 13-24 mm as vertically measured from the membrane in the nasal bridge region to the rim in each said side region in top view.

13. The nasal mask of claim 12, wherein the width is between about 39-40 mm, the height is about 35 mm and the depth is less than about 15 mm.

14. The nasal mask of claim 13, wherein the width is about 34-35 mm, the height is about 40 mm and the depth is about 20 mm.