Adjustable mounting bracket

• US 8,042,776 B2
• Filed: 02/23/2006
• Issued: 10/25/2011
• Est. Priority Date: 02/23/2006
• Status: Active Grant

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: Johnson, Steven J.
• Primary Examiner(s): King; Anita M
• Assistant Examiner(s): Smith; Nkeisha
• Application Number:
  US11/359,768
• Publication Number:
  US 20070194188A1
• Time in Patent Office: 2,070 Days
• Field of Search: 248/201, 248/200.1, 248/205.1, 248/906, 248/200, 248/220.41, 248/220.42, 248/220.43, 248/221.11, 248/222.11, 248/225.21, 248/220.21, 248/300, 174/58, 220/3.9
• US Class Current: 248/200.1
• CPC Class Codes: H02G 3/126 with supporting means for mounting on a single wall stud
• CPC Class Codes: Y10S 248/906 Electrical outlet box support

Abstract

A mounting bracket for supporting an electrical box or other electrical device to a wall stud is adapted to contact an opposing wall to resist movement of the bracket. The bracket includes a front plate and a support plate extending perpendicular to the front plate and having a length to engage the opposing wall. The extension plate is integrally formed with the support plate and can be folded to an outward extended position to increase the effective length of the stabilizing plate to accommodate wall cavities of different depths. The extension plate includes fold lines so that an end portion can be bent to shorten the effective length of the extension plate.

Claims

1. An adjustable outlet box mounting bracket formed from a unitary piece of stiff sheet material, said bracket comprising:

a front mounting panel having a substantially planar portion with a central opening with a dimension to accommodate an electrical outlet and an electrical box, said front mounting panel having a front surface facing in a direction perpendicular to a plane of said front mounting panel and surrounding said central opening, a rear side, a plurality of first openings in said front mounting panel for receiving screws adapted for coupling the electrical outlet box to said rear side of said front mounting panel in alignment with said central opening, and a plurality of second openings for receiving fasteners for mounting said front mounting panel to a wall stud;

a stabilizing plate extending from said front mounting panel at a right angle in a direction opposite to said front surface and having a first end connected to said front mounting panel and a second end to engage an opposing wall surface spaced from said front mounting panel a first distance during use; and

an extension plate having an inner end coupled to said stabilizing plate at said second end by a fold line and being bendable about the fold line from a retracted first position to a second extended position extending away from said stabilizing plate, said extension plate having an outer end for engaging an opposing wall surface spaced from said front mounting plate a second distance when said extension plate is in said second extended position.

2. The mounting bracket of claim 1, wherein

said front mounting panel has a first side portion and a second side portion opposite said first side portion, and wherein said central opening is positioned between said first side portion and said second side portion and said second openings are formed in said first side portion and said stabilizing plate is coupled to said second side portion.

3. The mounting bracket of claim 2, wherein

said second side portion has an outer edge and wherein said stabilizing plate is coupled to said outer edge.

4. The mounting bracket of claim 1, wherein

said extension plate is removed from said stabilizing plate to define an opening in said stabilizing plate, and where said extension plate is integrally formed with an outer edge of said opening in said stabilizing plate and foldable outwardly to the extended position.

5. The mounting bracket of claim 4, wherein

wherein said extension plate includes a cut portion defining an integrally formed locking tab and being bendable to couple to said second end of said stabilizing plate to retain said extension plate in said extended position.

6. The mounting bracket of claim 5, wherein

said extension plate has a central opening, and wherein said locking tab is formed by cuts extending outwardly from said central opening in said extension plate.

7. The mounting bracket of claim 5, wherein

said locking tab is bendable to bend over said second end of said stabilizing plate to fix said extension plate in an extended position with respect to said stabilizing plate.

8. The mounting bracket of claim 1, wherein

said outer end of said extension plate includes a plurality of parallel score lines adaptable to be folded to shorten said extension plate to a desired length.

9. The mounting bracket of claim 1, wherein

said fold line is positioned between an outer edge of said stabilizing plate and an inner edge of a first portion of said extension plate.

10. The mounting bracket of claim 1, wherein

said extension plate is substantially parallel to said front mounting panel in said first position and substantially perpendicular to said front mounting panel in said second position.

11. The mounting bracket of claim 10, wherein

said extension plate includes an integral locking tab proximate said inner end of said extension plate, said locking tab being bendable to couple to said stabilizing plate to secure said extension plate in said second position.

12. The mounting bracket of claim 1, wherein said extension plate is substantially parallel to said stabilizing plate when in said second extended position.

13. The mounting bracket of claim 1, further comprising a locking member for locking said stabilizing plate and said extension plate together in said second extended position with said outer end of said extension plate extending outwardly from said stabilizing plate.

14. The mounting bracket of claim 1, wherein

said outer end of said extension plate extends toward said front mounting panel when said extension plate is in said first position and said outer end of said extension plate extends away from said front mounting panel when in said second position.

15. The mounting bracket of claim 14, wherein

said stabilizing plate includes a cut portion to define a central opening in said stabilizing plate, said central opening in said stabilizing plate having a first inner edge adjacent said front mounting plate and a second inner edge adjacent said second end of said stabilizing plate, and where said fold line is formed between said second inner edge and an inner end of said extension plate.

16. The mounting bracket of claim 15, wherein

said extension plate has a cut portion defining a locking tab spaced from an inner edge and said outer edge of said extension plate, said locking tab is folded over an outer end of said stabilizing plate when said extension plate is in said second position.

17. The mounting bracket of claim 1, wherein

said front mounting panel has a first side section, a second side section, a top section extending between said first and second side sections, and a bottom section extending between said first and second side sections, and where said first and second side sections and said top and bottom sections define said central opening;

a first side portion integrally formed with said first side section, said first side portion having said second openings formed therein and adapted for mounting to a support structure; and

where said stabilizing plate is coupled to said second side section.

18. The mounting bracket of claim 1, further comprising a bendable coupling tab for coupling said stabilizing plate and extension plate together to retain said extension plate in the extended position.

19. The mounting bracket of claim 18, wherein

said coupling tab is integrally formed with said extension member and spaced from said outer end thereof, said coupling tab being positioned to couple to said second end of said stabilizing plate.

20. The mounting bracket of claim 1, wherein said first and second openings have a keyhole shape with a dimension for a screw head for coupling the electrical outlet box to said front mounting panel.

21. The mounting bracket of claim 1, wherein said stabilizing plate includes a strengthening member to resist bending and budding.

22. The mounting bracket of claim 1, wherein said second end of said stabilizing plate has an outer edge, and said extension plate has an inner edge at said inner end coupled to said outer edge of said stabilizing plate, and said outer end of said extension plate extends toward said front mounting panel in said first retracted position.

23. The mounting bracket of claim 22, wherein said extension plate has a tab for coupling with said second end of said stabilizing plate to secure said extension plate in said second extended position.

24. The mounting bracket of claim 1, further comprising an electrical box coupled to said rear side of said front mounting panel.

25. An electrical box mounting bracket comprising:

a front mounting panel having a central opening with a dimension to accommodate an electrical box, a plurality of first openings for receiving screw heads for attaching the electrical box to said front mounting panel, and a plurality of second openings for fasteners for mounting said front mounting panel to a wall stud;

a stabilizing plate having a first end coupled to said front mounting panel and a second end to engage a first opposing wall surface spaced from a front wall a first distance during use;

an extension plate coupled to said stabilizing plate about a first fold line and being bendable from a first position to an extended second position to engage a second opposing wall surface spaced from the front wall a second distance; and

a bendable locking member integrally formed with said extension plate and oriented for coupling with said stabilizing plate to secure said extension plate in said extended position.

26. The electrical box mounting bracket of claim 25, wherein said stabilizing plate is bendable along a fold line to a position substantially perpendicular to said front mounting panel, said stabilizing plate having a strengthening member to resist bending and buckling and said extension plate has at least one fold line to shorten the length of said extension plate.

27. The electrical box mounting bracket of claim 25, wherein said stabilizing plate is formed at a right angle to said front mounting panel.

28. The electrical box mounting bracket of claim 25, wherein

said extension plate is oriented substantially parallel to said front mounting panel when in said first position, and wherein said extension plate is substantially perpendicular to said front mounting plate when in said second extended position.

29. The electrical box mounting bracket of claim 28, wherein

said stabilizing plate has a central opening with an inner edge, and said locking member is a tab that is foldable over said inner edge of said central opening.

30. The electrical box mounting bracket of claim 28, wherein

said extension plate has a first portion integrally formed with said stabilizing plate and a second portion extending from said first portion of said extension plate, said second portion of said extension plate having an outer end for engaging the opposing wall in the second extended position.

31. The electrical box mounting bracket of claim 25, wherein

said stabilizing plate has a central opening defining a first portion coupled to said front mounting panel and a second portion spaced from said first portion and having an inner edge, said extension plate having a first end being integrally formed with and coupled to said inner edge of said second portion of said stabilizing plate about a fold line, said extension plate being bendable from said first position extending toward said front mounting panel to said second position extending away from said front mounting panel.

32. The electrical box mounting bracket of claim 31, wherein

said second portion of said stabilizing plate has an outer edge for contacting said first opposing wall and said extension plate has a second end for contacting said second opposing wall.

33. The electrical box mounting bracket of claim 25, wherein said locking member comprises

a locking tab integrally formed with said extension plate and being bendable over an outer edge of said stabilizing plate to secure said extension plate in said second position.

34. The mounting bracket of claim 25, wherein

said first openings for attaching the electrical box are spaced around the central opening;

said front mounting panel has a first side portion on a first side of said central opening and having said second openings formed therein, and a second side portion on an opposite side of said central opening and having said stabilizing plate coupled thereto.

35. The mounting bracket of claim 34, wherein

said front mounting panel has a top section extending between said first and second side portions and a bottom section extending between said first and second side portions, said first side portion, second side portion, top section and bottom section defining said central opening.

36. The electrical box mounting bracket of claim 25, wherein said locking member is positioned to fold over an outer edge of said stabilizing plate.

37. An electrical box mounting bracket assembly comprising:

a front mounting panel having a central opening with a dimension to accommodate an electrical box, said front mounting panel having a plurality of first openings for receiving screw heads for coupling the electrical box to said front mounting plate and a plurality of second openings for fasteners for mounting said front mounting panel to a wall stud;

an electrical box coupled to said front mounting panel, said electrical box having an opening aligned with said central opening of said front mounting panel;

a stabilizing plate having a first end coupled to a side of said front mounting panel and being bendable about a fold line to an extended position wherein a second outer end of said stabilizing plate engages an opposing wall surface spaced from a front wall a first distance during use, said stabilizing plate having a central opening with a first inner edge at said first end and a second inner edge at said second outer end; and

an extension plate integrally formed with said stabilizing plate, said extension plate having a first end portion coupled to said second inner edge of said central opening of said stabilizing plate by a fold line and a second end portion spaced from said first end portion, said extension plate being bendable about said fold line between a first retracted position and a second extended position where said second end portion extends away from said front mounting plate to engage an opposing wall surface spaced from the front wall a second distance during use where said second distance is greater than said first distance.

38. The electrical box mounting bracket of claim 37, wherein

said extension plate is foldable to said second position where said extension plate is substantially parallel to said stabilizing plate.

39. The electrical box mounting bracket of claim 37, wherein

said extension plate includes a locking tab that is foldable over said outer end of said stabilizing plate to secure said extension plate in said extended position.

40. The electrical box mounting bracket of claim 37, wherein

said extension plate defines a cut portion from said stabilizing plate to form said central opening.

41. The electrical box mounting bracket of claim 37, wherein

said extension plate includes at least one fold line adapted to shorten a length of said extension plate.