Jack connector assembly having circuity components integrated for providing POE-functionality

• US 8,043,112 B2
• Filed: 06/24/2004
• Issued: 10/25/2011
• Est. Priority Date: 06/24/2004
• Status: Active Grant

• Current Assignee: Molex Incorporated
• Original Assignee: Molex Incorporated
• Inventors: Steinke, Stephan, Hartmann, Michael, Filipon, Sven, Herrmann, Wolfgang
• Primary Examiner(s): Patel; Tulsidas C
• Assistant Examiner(s): CHAMBERS, TRAVIS SLOAN
• Application Number:
  US11/570,961
• Publication Number:
  US 20080248684A1
• Time in Patent Office: 2,679 Days
• Field of Search: 439/485, 439/487, 439/540.1, 439/541.5, 439/620.12
• US Class Current: 439/485
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 2201/04 for network, e.g. LAN connectors
• CPC Class Codes: H01R 24/64 for high frequency, e.g. RJ 45

Abstract

The invention relates two a jack connector assembly having a circuitry components integrated providing power over LAN, functionality, in particular for use with regard to Ethernet-networks. An object of the present invention is to provide a jack connector assembly providing integrated power over LAN-functionality and especially avoiding any undesirable and destructive heat accumulation. The object is achieved by a modular jack connector assembly having at least one connector housing (100) and at least one connector insert (200) insertable into the connector housing, each connector housing (100) having a front mating side with at least one port opening (301, 312) for receiving a plug having a plurality of electrical contacts and a rear side (112) for inserting at least one of said connector inserts (200), each connector insert (200) having a front end side and a rear end side and is supporting electrical contacts (240) with contact sections (245, 246) arranged at the front end for detachable connection with corresponding electrical contacts of at least one of said plugs, and is supporting at the rear end side components (260) of a circuitry providing a power over LAN-functionality, that components (260) are arranged outside the jack connector housing (100).

Claims

1. A modular jack connector assembly comprising:

at least one connector housing and at least one connector insert insertable into the connector housing;

each connector housing comprising a front mating side with at least one port opening for receiving a plug having a plurality of electrical contacts and a rear side for inserting at least one of the connector inserts; and

each connector insert comprising a front-end side and a rear-end side and supporting electrical contacts with contact sections arranged at the front end for detachable connection with corresponding electrical contacts of at least one of the plugs,

and each connector insert supporting, at the rear-end side, components of a circuitry providing a Power-over-LAN functionality, the components being arranged outside the jack connector housing wherein the circuitry components are mounted to a backplane board directly connected to the rear-end side of at least one support insert, the backplane board and the at least one support insert forming at least one insert which is received by at least one connector housing with the front-end side of the at least one support insert first and with at least the circuitry components being arranged outside.

2. The connector assembly of claim 1 wherein a power connector is integrated with the assembly by an electrical and mechanical connection with the backplane board for receiving a power supply via an insertable power connector plug.

3. The connector assembly of claim 1 wherein the power supply is provided over power pins electrically connected via a ground board having a definable routing layout.

4. The connector assembly of claim 1, wherein at least some of the circuitry components comprise at least one IC-chip for impressing the voltage providing the power-over-LAN functionality.

5. The connector assembly of claim 1, with the assembly being Ethernet compatible.

6. The connector assembly of claim 1, wherein at least some of the circuitry components are mounted at a backplane board surface defining an exterior surface of the insert and are sandwiched layered between the exterior surface and components suitable for heat dissipation.

7. The connector assembly of claim 6, wherein the components suitable for heat dissipation are fixed close to each other by mounting means provided at the backplane board.

8. The connector assembly of claim 6, wherein the components suitable for heat dissipation comprise a heat conductor covering the at least some circuitry components and a heat sink

9. The connector assembly of claim 8, wherein the heat conductor comprises heat conducting and electrically isolating material.

10. The connector assembly of claim 9, further comprising an outer common shield encapsulating the housing and the insert with the circuitry components, a rear part of the common shield being used as one of the components suitable for heat dissipation.

11. The connector assembly of claim 1, wherein each support insert comprises two support boards spaced apart from each other and defining together with the backplane board exterior side and rear surfaces of a respective insert.

12. The connector assembly of claim 11, wherein each support board and the backplane board is provided with at least one of a wiring circuit and a routing circuit.

13. The connector assembly of claim 11, wherein each support board and the backplane board comprise respectively complementary formed mounting means.

14. The connector assembly of claim 11, wherein each support board comprises at its rear-end side at least one tap overlapping with a respectively complementary formed recess soldered together, thereby providing at least one electrical connection.

15. The connector assembly of claim 14, wherein for each port a Power-over-LAN connection is provided.

16. The connector assembly of claim 11, further comprising LEDs supported by the support inserts and arranged to emit light in direction to the port openings.

17. The connector assembly of claim 16, wherein for each port four LEDs are provided and are electrically connected by means of a ground board of the assembly, the ground board having a definable routing layout.

18. The connector assembly of claim 1, having a ground board having a definable routing layout with particular pin arrays respectively adapted for least one of providing and receiving terminal pins enabling individual functions.

19. The connector assembly of claim 18, wherein the pin arrays are at least split in arrays enabling at least one of a Dower-over-LAN pin functionality, a LED pin functionality, and a LAN pin functionality.

20. The connector assembly of claim 19 wherein the arrays comprise at least one array providing a power supply pin functionality.