Cartilage implants

• US 8,043,375 B2
• Filed: 03/06/2008
• Issued: 10/25/2011
• Est. Priority Date: 03/06/2008
• Status: Active Grant

• Current Assignee: Moirai Orthopaedics, LLC
• Original Assignee: Moirai Orthopaedics, LLC
• Inventors: Cook, Stephen D., Strzepa, Peter
• Primary Examiner(s): Isabella; David
• Assistant Examiner(s): Hoffman; Marcia
• Application Number:
  US12/074,770
• Publication Number:
  US 20090228104A1
• Time in Patent Office: 1,328 Days
• Field of Search: 623/14.12, 623/23.44, 623/16.11, 623/20.18, 623/23.48, 623/23.5, 623/908
• US Class Current: 623/14.12
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3804 for elbows
• CPC Class Codes: A61F 2/40 for shoulders
• CPC Class Codes: A61F 2/4261 for wrists
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30125 elliptical or oval
• CPC Class Codes: A61F 2002/30299 umbrella-shaped or mushroom-shaped
• CPC Class Codes: A61F 2002/30822 Circumferential grooves
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2230/0008 elliptical or oval
• CPC Class Codes: A61F 2230/0093 Umbrella-shaped, e.g. mushroom-shaped
• CPC Class Codes: A61F 2310/00011 Metals or alloys
• CPC Class Codes: A61F 2310/00161 Carbon; Graphite
• CPC Class Codes: A61F 2310/00173 Graphite
• CPC Class Codes: A61F 2310/00179 Ceramics or ceramic-like structures
• CPC Class Codes: A61F 2310/00574 Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: Y10S 623/908 Bone

Abstract

Cartilage implant devices are provided herein. The implant devices have circular, or oblong, articular ends. The articular ends have a convex upper face and a concave lower face, the convex upper face blending to the concave lower face, and the concave lower face having a curvature less than the curvature of the convex upper face. The implant devices further have a stem extending from the concave lower face away from the upper face, the stem having a maximum radius at the convex lower face and tapering to lesser radius along the length of the stem.

Claims

1. A cartilage implant comprising:

an articular end for repair of articular cartilage defects having a circular perimeter, a convex upper face, and a concave lower face, the convex upper face having a spherical radius and the concave lower face having a spherical radius; and

a stem extending from the concave lower face away from the convex upper face along a vertical axis, the stem having a plurality of circular perimeters along the vertical axis, and a maximum stem circular perimeter at the intersection of the stem and the concave lower face, the maximum stem circular perimeter less than the articular end circular perimeter, wherein;

the stem has a cylindrical portion having a maximum circular perimeter extending at least one millimeter from the concave lower face away from the convex upper face along the vertical axis, and a conical portion extending from the cylindrical portion away from the convex upper face along the vertical axis, the conical portion having a plurality of stem circular perimeters decreasing in diameter from the maximum circular perimeter of the cylindrical portion to a lesser stem circular perimeter along the vertical axis of the stem; and

wherein the stem has a plurality of circumferential grooves, wherein each circumferential groove extends continuously around at least one of the plurality of circular perimeters, wherein at least one circumferential groove is defined between two adjacent circular perimeters and has the shape of a partial torus extending radially inward of the adjacent circular perimeters, wherein the at least one circumferential groove blends into at least one of the two adjacent circular perimeters,

wherein the stem blends into the concave lower face, and

wherein the articular end and the stem each consist essentially of;

a graphite core and a pyrocarbon coating, the pyrocarbon coating having an average thickness ranging from about 100 to about 1000 microns.

2. The cartilage implant of claim 1, wherein the spherical radius of the convex upper face is greater than the spherical radius of the concave lower face.

3. The cartilage implant of claim 2, wherein the cylindrical portion has a length ranging from about one millimeter to about five millimeters;

and the conical portion has a length ranging from about two millimeters to about fifteen millimeters.

4. The cartilage implant of claim 1, wherein the diameter of the articular end circular perimeter ranges from about 10 millimeters to about 20 millimeters, the convex upper face having a spherical radius of about 32 millimeters, the concave lower face having a spherical radius of about 30 millimeters, the diameter of the cylindrical portion of the stem ranging from about 4 millimeters to about 8 millimeters, and the stem having an overall vertical length from about 10 millimeters to about 20 millimeters.

5. The cartilage implant of claim 3,

wherein the diameter of the articular end circular perimeter is a distance selected from the group consisting of about 12.5 millimeters, about 15 millimeters, about 17.5 millimeters, and about 20 millimeters,

wherein the diameter of the cylindrical portion of the stem is a distance selected from the group consisting of about 5.5 millimeters, about 6.25 millimeters, about 6.75 millimeters, and about 7.25 millimeters, and

wherein an overall vertical length of the implant is a distance selected from the group consisting of about 13 millimeters, about 14.1 millimeters, about 15.2 millimeters, and about 16.5 millimeters.

6. The cartilage implant of claim 1, wherein the circumferential grooves have a tubular radius from about 0.25 millimeters to about 1.5 millimeters, and the circumferential grooves are spaced apart at a distance from about 1 millimeter to about 3 millimeters from each other.

7. The cartilage implant of claim 1, the pyrocarbon coating having has an elastic modulus from about 15 GPa to about 22 GPa.

8. The cartilage implant of claim 1, wherein the pyrocarbon coating has an elastic modulus of about 20 GPa and a strength of at least 400 MPa.

9. The cartilage implant of claim 1, wherein the upper face and circular perimeter of the articular end are polished.