Method of encapsulating a wafer level microdevice
First Claim
1. A method of encapsulating a wafer level microdevice comprising:
- a step of fabricating the wafer level microdevice on a top side of a first silicon wafer comprises;
depositing and patterning a pattern of a sacrificial carbon film on the top side of the first silicon wafer;
depositing and patterning a pattern of a suspended structural film onto the sacrificial carbon film and the top side of the first silicon wafer to partially expose the sacrificial carbon film;
depositing a first capping carbon film on the top side of the first silicon wafer including the sacrificial carbon film and the suspended structural film to cover the wafer level microdevice; and
removing the sacrificial carbon film together with the first capping carbon film by selective gaseous reaction with carbon, so as to make the suspended structural film be suspended on the top side of the first silicon wafer including the wafer level microdevice;
implementing a backside fabricating process of the first silicon wafer from a bottom side of the first silicon wafer by carrying the top side of the first silicon wafer through the first capping carbon film; and
a step of encapsulating an encapsulation wafer onto the top side of the first silicon wafer comprises at least one of;
producing a sealing grid surrounding the wafer level microdevice on the top side of the first silicon wafer; and
encapsulating the wafer level microdevice into a capped cavity enclosed by the encapsulation wafer, the sealing grid and the top side of the first silicon wafer, by bonding the encapsulation wafer onto the sealing grid on the top side of the first silicon wafer, or producing the sealing grid on a surface of the encapsulation wafer; and
encapsulating the wafer level microdevice into the capped cavity enclosed by the encapsulation wafer, the sealing grid and the top side of the first silicon wafer, by bonding the top side of the first silicon wafer onto the sealing grid on the encapsulation wafer.
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Abstract
The present invention discloses a method of encapsulating a wafer level microdevice, which includes: fabricating a microdevice on top side of a first silicon wafer; depositing a first capping carbon film on the top side of the first silicon wafer; implementing a backside fabricating process of wafer from bottom side of the first silicon wafer by carrying the top side of the first silicon wafer through the first capping carbon film; removing the first capping carbon film by selective gaseous reaction with carbon; and encapsulating an encapsulation wafer onto the top side of the first silicon wafer. The present invention deposits and removes the first capping carbon film by means of chemical technology, thereby protecting the microdevice on the top side of the first wafer during implementing the backside fabricating process of wafer. The top side does not need to be protected through the encapsulation wafer before implementing the backside fabricating process of wafer, which makes the wafer thinner and convenient to be handled.
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Citations
25 Claims
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1. A method of encapsulating a wafer level microdevice comprising:
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a step of fabricating the wafer level microdevice on a top side of a first silicon wafer comprises; depositing and patterning a pattern of a sacrificial carbon film on the top side of the first silicon wafer; depositing and patterning a pattern of a suspended structural film onto the sacrificial carbon film and the top side of the first silicon wafer to partially expose the sacrificial carbon film; depositing a first capping carbon film on the top side of the first silicon wafer including the sacrificial carbon film and the suspended structural film to cover the wafer level microdevice; and removing the sacrificial carbon film together with the first capping carbon film by selective gaseous reaction with carbon, so as to make the suspended structural film be suspended on the top side of the first silicon wafer including the wafer level microdevice; implementing a backside fabricating process of the first silicon wafer from a bottom side of the first silicon wafer by carrying the top side of the first silicon wafer through the first capping carbon film; and a step of encapsulating an encapsulation wafer onto the top side of the first silicon wafer comprises at least one of;
producing a sealing grid surrounding the wafer level microdevice on the top side of the first silicon wafer; and
encapsulating the wafer level microdevice into a capped cavity enclosed by the encapsulation wafer, the sealing grid and the top side of the first silicon wafer, by bonding the encapsulation wafer onto the sealing grid on the top side of the first silicon wafer, or producing the sealing grid on a surface of the encapsulation wafer; and
encapsulating the wafer level microdevice into the capped cavity enclosed by the encapsulation wafer, the sealing grid and the top side of the first silicon wafer, by bonding the top side of the first silicon wafer onto the sealing grid on the encapsulation wafer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
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23. A method of encapsulating a wafer level microdevice comprising:
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a step of fabricating the wafer level microdevice on a top side of a first silicon wafer comprises; depositing and patterning a pattern of a sacrificial carbon film on the top side of the first silicon wafer; depositing and patterning a pattern of a suspended structural film onto the sacrificial carbon film and the top side of the first silicon wafer to partially expose the sacrificial carbon film; depositing a first capping carbon film on the top side of the first silicon wafer including the sacrificial carbon film and the suspended structural film to cover the wafer level microdevice; and removing the sacrificial carbon film together with a first capping carbon film by selective gaseous reaction with carbon, so as to make the suspended structural film be suspended on the top side of the first silicon wafer including the wafer level microdevice; wherein a step of depositing the first capping carbon film on the top side of the first silicon wafer to cover the wafer level microdevice comprises; placing the first silicon wafer in a reactor chamber; introducing a carbon-containing process gas into the reactor chamber; generating a reentrant toroidal RF plasma current in a reentrant path that includes a process zone overlying the first silicon wafer by coupling a plasma RF source power to an external portion of the reentrant path; and coupling a RF plasma bias power or a bias voltage to the first silicon wafer, so as to deposit the first capping carbon film on the top side of the first silicon wafer; implementing a backside fabricating process of the first silicon wafer from a bottom side of the first silicon wafer by carrying the top side of the first silicon wafer through the first capping carbon film; and encapsulating an encapsulation wafer onto the top side of the first silicon wafer. - View Dependent Claims (24, 25)
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Specification