Compact limiter and controller assembly and method
First Claim
Patent Images
1. A power control system comprising:
- a controller housing;
a power switch disposed within the controller housing and configured for selectively providing power from a power supply to a power load in response to a first threshold limit based on a sensor signal;
a limiter disposed within the controller housing and configured for providing a limit switching function in response to a second threshold limit based on the sensor signal; and
a controller disposed within the controller housing and configured for controlling one or more operations of the control system;
wherein the power load is a heater, further comprising a first sensor input for receiving a first temperature signal from a first temperature sensor associated with the heater and a second sensor input for receiving a second temperature signal from a second temperature sensor associated with the heater, wherein the controller and limiter each receive the first temperature signal and the second temperature signal and wherein the limiter provides the limit switching function in response to the first and second temperature signals and the controller controls the power switch in response to the first and second temperature signals.
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Abstract
A power control system has a controller housing, a power switch disposed within the controller housing for selectively providing power from a power supply to a power load, a limiter disposed within the controller housing configured for providing a limit switching function in response to a threshold limit, and a controller disposed within the controller housing and configured for controlling one or more operations of the control system.
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Citations
42 Claims
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1. A power control system comprising:
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a controller housing; a power switch disposed within the controller housing and configured for selectively providing power from a power supply to a power load in response to a first threshold limit based on a sensor signal; a limiter disposed within the controller housing and configured for providing a limit switching function in response to a second threshold limit based on the sensor signal; and a controller disposed within the controller housing and configured for controlling one or more operations of the control system; wherein the power load is a heater, further comprising a first sensor input for receiving a first temperature signal from a first temperature sensor associated with the heater and a second sensor input for receiving a second temperature signal from a second temperature sensor associated with the heater, wherein the controller and limiter each receive the first temperature signal and the second temperature signal and wherein the limiter provides the limit switching function in response to the first and second temperature signals and the controller controls the power switch in response to the first and second temperature signals. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31)
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32. A power control system comprising:
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a controller housing; a power switch disposed within the controller housing and configured for selectively providing power from a power supply to a power load; a limiter disposed within the controller housing configured for providing a limit switching function in response to a threshold limit; and a controller disposed within the controller housing and configured for controlling one or more operations of the control system; wherein a first visual status indicator is indicative of an output of the controller, a second visual status indicator is indicative of an in-range system operation of the controller, and a third visual status indicator is indicative of an exceeded range of operation of the controller.
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33. A power control system for a thermal processing system, the system comprising:
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a controller housing; an input power interface for receiving power from a power source; an output power interface for providing power to a power load; a first sensor input for receiving a first temperature signal from a first temperature sensor; a power switch disposed within the controller housing for selectively providing, at least a portion of, the received power to the power load in response to a power switch temperature limit based on the first temperature signal; a safety limiter disposed within the controller housing including a plurality of threshold temperature limits, the limiter being configured for providing a safety limit switching function in response to two or more of the threshold temperature limits and the first received temperature signal; and a controller disposed within the controller housing and configured for controlling the selective providing of power by the power switch; wherein the power load is a heater, the first sensor input for receiving the first temperature signal from the first temperature sensor associated with the heater and a second sensor input for receiving a second temperature signal from a second temperature sensor associated with the heater, wherein the controller and safety limiter each receive the first temperature signal and the second temperature signal and wherein the safety limiter provides the limit switching function in response to the first and second temperature signals and the controller controls the power switch in response to the first and second temperature signals. - View Dependent Claims (34, 35, 36, 37, 38)
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39. A method of providing power to a heating element, the method comprising:
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receiving power from a power source; sensing a temperature associated with the heating element and generating a temperature signal; selectively providing, at least a portion of, the received power to the heating element in response to the temperature signal; comparing the temperature signal to a plurality of safety thresholds; and limiting the selective providing of the received power to the heating element in response to the comparing; placing a power control system in proximity to the heating element, the power control system having a controller housing, a power switch disposed within the controller housing for selectively providing, at least a portion of, the received power to the heating element in response to the temperature signal, a limiter disposed within the controller housing, the limiter being configured for limiting the selective providing of the received power to the heating element in response to the comparing of the temperature signal to a plurality safety threshold, and a controller disposed within the controller housing and configured for controlling an operation of the power switch; wherein the power load is a heater, further comprising a first sensor input for receiving a first temperature signal from a first temperature sensor associated with the heater and a second sensor input for receiving a second temperature signal from a second temperature sensor associated with the heater, wherein the controller and limiter each receive the first temperature signal and the second temperature signal and wherein the limiter provides the limit switching function in response to the first and second temperature signals and the controller controls the power switch in response to the first and second temperature signals. - View Dependent Claims (40, 41, 42)
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Specification