Lead connector for an implantable electric stimulation system and methods of making and using

• US 8,046,073 B1
• Filed: 04/16/2008
• Issued: 10/25/2011
• Est. Priority Date: 04/16/2008
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed Incorporated
• Inventors: Pianca, Anne M.
• Primary Examiner(s): Layno; Carl H
• Assistant Examiner(s): BEHRINGER, LUTHER G
• Application Number:
  US12/104,209
• Time in Patent Office: 1,287 Days
• Field of Search: 439668-669, 607 37- 38, 607/117, 607122-123
• US Class Current: 607/37
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections

Abstract

A lead-connection system includes a lead and a connector. The lead includes a distal end, a proximal end, a plurality of electrodes disposed at the distal end, a plurality of terminals disposed at the proximal end, and a plurality of conductor wires electrically coupling each of the plurality of electrodes to a different one of the plurality of terminals. The connector defines a port for receiving the proximal end of the lead and a plurality of connector contacts. The number of connector contacts is greater than the number of terminals disposed on the proximal end of the lead. When the connector receives the proximal end of the lead, each of the terminals disposed on the proximal end of the lead makes electrical contact with at least one of the connector contacts of the connector and no two terminals make electrical contact with a same one of the connector contacts.

Claims

1. A lead-connection system comprising:

a lead with a distal end and a proximal end, the lead comprising

a plurality of electrodes disposed at the distal end,

a plurality of terminals disposed at the proximal end, and

a plurality of conductor wires disposed along the lead to electrically couple each of the plurality of electrodes to a different one of the plurality of terminals; and

a connector configured and arranged for receiving the proximal end of the lead, the connector defining a port configured and arranged for receiving the proximal end of the lead, and comprising more than eight connector contacts disposed in the connector, wherein the number of connector contacts is greater than the number of terminals disposed on the proximal end of the lead, and when the connector receives the proximal end of the lead, each of the plurality of terminals disposed on the proximal end of the lead makes electrical contact with at least one of the connector contacts of the connector and no two terminals make electrical contact with a same one of the connector contacts.

2. The lead-connection system of claim 1, wherein each connector contact of the plurality of connector contacts electrically couples to only one terminal of the plurality of terminals when the proximal end of the lead is received by the connector.

3. The lead-connection system of claim 1, wherein the number of connector contacts of the plurality of connector contacts is equal to at least twice the number of terminals of the plurality of terminals.

4. The lead-connection system of claim 1, wherein at least two connector contacts electrically couple to each of the plurality of terminals when the proximal end of the lead is received by the connector.

5. The lead-connection system of claim 1, wherein the plurality of connector contacts is divided into a plurality of sets of adjacent connector contacts.

6. The lead-connection system of claim 5, wherein adjacent connector contacts of each set of connector contacts are separated from one another by an intra-set distance and each adjacent set of connector contacts are separated from one another by an inter-set distance.

7. The lead-connection system of claim 6, wherein either of the inter-set distance or the intra-set distance is greater than the other of the inter-set distance or the intra-set distance.

8. The lead-connection system of claim 1, further comprising at least one switch disposed on a housing of the connector, the at least one switch configured and arranged for controlling the activation of at least one connector contact.

9. The lead-connection system of claim 1, wherein the at least one switches is configured and arranged to de-activate at least one connector contact.

10. The lead-connection system of claim 1, further including a processor in electrical communication with each connector contact, the processor configured and arranged for controlling the amount of current passing through each connector contact when multiple connector contacts electrically couple with one of the plurality of terminals.

11. The lead-connection system of claim 1, wherein implanting two or more of the plurality of terminals are disposed around a lateral circumference of the proximal end of the lead.

12. An electrical stimulating system comprising:

a lead having a distal end and a proximal end, the lead comprising

a plurality of electrodes disposed at the distal end,

a plurality of terminals disposed at the proximal end, and

a plurality of conductor wires coupling the plurality of electrodes electrically to the plurality of terminals;

a control module configured and arranged to electrically couple to the lead, the control module comprising

a housing,

an electronic subassembly disposed in the housing; and

a connector configured and arranged for receiving the proximal end of the lead, the connector defining a port configured and arranged for receiving the proximal end of the lead, and comprising more than eight connector contacts disposed in the connector, wherein the number of connector contacts is greater than the number of terminals disposed on the proximal end of the lead, and when the connector receives the proximal end of the lead, each of the plurality of terminal disposed on the proximal end of the lead makes electrical contact with at least one of the connector contacts of the connector and no two terminals make electrical contact with a same one of the connector contacts.

13. The electrical stimulating system of claim 12, further including a lead extension having a distal end and at least one proximal end, the connector disposed on the distal end of the lead extension.

14. The electrical stimulating system of claim 13, wherein at least one of the proximal ends is configured and arranged for insertion into another connector.

15. The electrical stimulating system of claim 12, wherein the connector is disposed on the control module.

16. The electrical stimulating system of claim 12, wherein the control module further comprises a processor in electrical communication with each connector contact, the processor configured and arranged for controlling the amount of current passing through each connector contact when multiple connector contacts electrically couple with one of the plurality of terminals.

17. The electrical stimulating system of claim 12, wherein each connector contact of the plurality of connector contacts electrically couples to only one terminal of the plurality of terminals when the proximal end of the lead is received by the connector.

18. The electrical stimulating system of claim 12, wherein at least two connector contacts electrically couple to each of the plurality of terminals when the proximal end of the lead is received by the connector.

19. A method for stimulating patient tissue, the method comprising:

implanting a lead into a patient, the lead comprising a plurality of electrodes disposed on a distal end electrically coupled to a plurality of terminals disposed on a proximal end by a plurality of contact wires;

disposing the proximal end of the lead into a connector, the connector defining at least one port for receiving the proximal end of the lead, the at least one port comprising more than eight connective contacts that electrically couple to at least one of the plurality of terminals, the number of connector contacts being greater than the number of terminals disposed on the proximal end of the lead, and no two terminals making electrical contact with a same one of the connector contacts; and

providing electrical signals from the at least one control module to electrically stimulate patient tissue using at least one of the plurality of electrodes disposed on the lead.

20. The method of claim 19, wherein providing electrical signals from the at least one control module to electrically stimulate patient tissue comprises activating at least one switch configured and arranged for controlling the activation of at least one connector contact.