Systems and methods for improving drivetrain efficiency for compressed gas energy storage and recovery systems

• US 8,046,990 B2
• Filed: 02/14/2011
• Issued: 11/01/2011
• Est. Priority Date: 06/04/2009
• Status: Expired due to Fees

• Current Assignee: SustainX, Inc. (General Compression, Inc.)
• Original Assignee: SustainX, Inc. (General Compression, Inc.)
• Inventors: McBride, Troy O., Bollinger, Benjamin R.
• Primary Examiner(s): LESLIE, MICHAEL S
• Application Number:
  US13/026,920
• Publication Number:
  US 20110138797A1
• Time in Patent Office: 260 Days
• Field of Search: 604/08, 604/10, 604/13, 604/14, 604/15, 604/16, 604/27, 604/83
• US Class Current: 60/410
• CPC Class Codes: H02J 15/006 in the form of pneumatic energy, e.g. compressed air energy storage [CAES] accumulators for supplying fluid under pressure F15B1/04
• CPC Class Codes: H02J 2310/40 The network being an on-board power network, i.e. within a vehicle
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids

Abstract

The invention relates to power generation and energy storage and recovery. In particular, the invention relates to compressed gas energy storage and recovery systems using staged pneumatic conversion systems for providing narrow pressure ranges to a hydraulic motor.

Claims

1. An energy storage and recovery system suitable for the efficient use and conservation of energy resources, the system comprising:

a pressure vessel for storage of compressed gas;

selectively fluidly coupled to the pressure vessel, at least one liquid-piston cylinder assembly for at least one of expansion or compression of gas, whereby energy is recovered and stored during expansion and compression of the gas, respectively;

selectively fluidly coupled to the at least one cylinder assembly, a vent for venting expanded gas to atmosphere;

a control system for operating the at least one liquid-piston cylinder assembly; and

a sensor system for monitoring at least a gas temperature in the at least one liquid-piston cylinder assembly, the control system being responsive to the sensor system,

wherein the at least one of expansion or compression of the gas occurs substantially isothermally, thereby increasing efficiency of the energy recovery and storage.

2. The system of claim 1, wherein at least one said liquid-piston cylinder assembly comprises a liquid, and further comprising a heat transfer subsystem in fluid communication with the liquid-piston cylinder assembly, the heat transfer subsystem comprising:

a circulation apparatus in fluid communication with the liquid-piston cylinder assembly for circulating the liquid through the heat transfer subsystem; and

a heat exchanger in fluid communication with the circulation apparatus and the liquid-piston cylinder assembly,

wherein the circulation apparatus circulates the liquid from the liquid-piston cylinder assembly, through the heat exchanger, and back to the liquid-piston cylinder assembly.

3. The system of claim 2, further comprising, disposed within the liquid-piston cylinder assembly, a spray mechanism for introducing the liquid into the liquid-piston cylinder assembly.

4. The system of claim 2, wherein the heat exchanger comprises a loop in fluid communication with a source of thermal energy comprising at least one of waste heat or an environmental heat exchanger at ambient temperature.

5. The system of claim 1, wherein (i) the at least one liquid-piston cylinder assembly comprises first and second liquid-piston cylinder assemblies, and (ii) the control system operates the first and second liquid-piston cylinder assemblies in a staged manner to provide a predetermined pressure profile at least one outlet.

6. The system of claim 1, wherein the at least one of expansion or compression of the gas is performed over a first range of pressures, and further comprising a pump/motor operative over the first range of pressures.

7. The system of claim 6, further comprising an electric motor/generator (i) coupled to the pump/motor, and (ii) operating at least one of substantially constant RPM, substantially constant torque, or substantially constant power.

8. The system of claim 6, further comprising a hydraulic booster fluidly coupled to and between the at least one liquid-piston cylinder assembly and the pump/motor.

9. The system of claim 1, wherein the at least one liquid-piston cylinder assembly comprises (i) a first liquid-piston cylinder assembly for at least one of expansion or compression of the gas over a first range of pressures, and (ii) a second liquid-piston cylinder assembly for at least one of expansion or compression of the gas over a second range of pressures lower than the first range of pressures.

10. An energy storage and recovery system suitable for the efficient use and conservation of energy resources, the system comprising:

a pressure vessel for storage of compressed gas;

selectively fluidly coupled to the pressure vessel, at least one liquid-piston cylinder assembly for at least one of expansion or compression of gas over a first range of pressures, whereby energy is recovered and stored during expansion and compression of the gas, respectively;

selectively fluidly coupled to the at least one cylinder assembly, a vent for venting expanded gas to atmosphere;

a control system for operating the at least one liquid-piston cylinder assembly;

a sensor system for monitoring at least a gas temperature in the at least one liquid-piston cylinder assembly, the control system being responsive to the sensor system;

a variable displacement hydraulic pump/motor operative over the first range of pressures; and

an electric motor/generator (i) coupled to the pump/motor, and (ii) operating at least one of substantially constant RPM, substantially constant torque, or substantially constant power.

11. An energy storage and recovery system suitable for the efficient use and conservation of energy resources, the system comprising:

a pressure vessel for storage of compressed gas;

selectively fluidly coupled to the pressure vessel, at least one liquid-piston cylinder assembly for at least one of expansion or compression of gas, whereby energy is recovered and stored during expansion and compression of the gas, respectively, the at least one liquid-piston cylinder assembly comprising (i) a first liquid-piston cylinder assembly for at least one of expansion or compression of the gas over a first range of pressures, and (ii) a second liquid-piston cylinder assembly for at least one of expansion or compression of the gas over a second range of pressures lower than the first range of pressures;

selectively fluidly coupled to the at least one cylinder assembly, a vent for venting expanded gas to atmosphere;

a control system for operating the at least one liquid-piston cylinder assembly; and

(i) coupled to the first liquid-piston cylinder assembly, a first pump/motor operative over the first range of pressures, and (ii) coupled to the second liquid-piston cylinder assembly, a second pump/motor operative over the second range of pressures.

12. The system of claim 11, wherein the first pump/motor comprises a variable displacement pump/motor.

13. The system of claim 11, wherein the second pump/motor comprises a hydraulic turbine.

14. The system of claim 11, further comprising (i) an electric motor/generator, and (ii) a shaft mechanically coupled to the electric motor/generator, wherein both of the first pump/motor and the second pump/motor are mechanically coupled to the shaft.

15. The system of claim 11, wherein at least one said liquid-piston cylinder assembly comprises a liquid, and further comprising a heat transfer subsystem in fluid communication with the liquid-piston cylinder assembly, the heat transfer subsystem comprising:

a circulation apparatus in fluid communication with the liquid-piston cylinder assembly for circulating the liquid through the heat transfer subsystem; and

a heat exchanger in fluid communication with the circulation apparatus and the liquid-piston cylinder assembly,

wherein the circulation apparatus circulates the liquid from the liquid-piston cylinder assembly, through the heat exchanger, and back to the liquid-piston cylinder assembly.

16. The system of claim 15, further comprising, disposed within the liquid-piston cylinder assembly, a spray mechanism for introducing the liquid into the liquid-piston cylinder assembly.

17. The system of claim 15, wherein the heat exchanger comprises a loop in fluid communication with a source of thermal energy comprising at least one of waste heat or an environmental heat exchanger at ambient temperature.

18. The system of claim 11, wherein the control system operates the first and second liquid-piston cylinder assemblies in a staged manner to provide a predetermined pressure profile at least one outlet.

19. The system of claim 11, further comprising an electric motor/generator (i) coupled to at least one of the first pump/motor or the second pump/motor, and (ii) operating at least one of substantially constant RPM, substantially constant torque, or substantially constant power.

20. The system of claim 11, further comprising a sensor system for monitoring at least a gas temperature in the at least one liquid-piston cylinder assembly, the control system being responsive to the sensor system.