Rearview mirror assembly having a composite reflective surface

• US 8,047,665 B2
• Filed: 06/15/2009
• Issued: 11/01/2011
• Est. Priority Date: 06/15/2009
• Status: Active Grant

• Current Assignee: SMR Patents Sarl (SMR Patents)
• Original Assignee: SMR Patents Sarl (SMR Patents)
• Inventors: Bower, Kevin D., D'Andrea, Anthony P., Karpus, Michael E., Sinelli, Gary J., Henion, Paul R.
• Primary Examiner(s): CONSILVIO, MARK J
• Application Number:
  US12/484,661
• Publication Number:
  US 20100315732A1
• Time in Patent Office: 869 Days
• Field of Search: 359/838, 359/864, 359/866, 359/883, 248/467
• US Class Current: 359/864
• CPC Class Codes: B60R 1/082 using a single wide field mirror or an association of rigidly connected mirrors
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor

Abstract

An exterior rearview mirror assembly for a motor vehicle includes a housing defining an interior and including a mirror opening oriented rearward when the exterior rearview mirror assembly is secured to the motor vehicle. A backing plate is operatively connected to the housing in the interior. The backing plate is selectively moveable within the housing. A primary mirror is fixedly secured to a first portion of the backing plate. A secondary mirror is fixedly secured to a second portion of the backing plate. The secondary mirror is spaced apart from the primary mirror. An adhesive member extends between the backing plate and the primary and secondary mirrors such that the single adhesive member secures all of the primary and secondary mirrors to the backing plate. A demarcation divider separates the primary and secondary mirrors. The demarcation divider is secured to the backing plate.

Claims

1. An exterior rearview mirror assembly for a motor vehicle, said exterior rearview mirror assembly comprising:

a housing defining an interior and including a mirror opening oriented rearward when said exterior rearview mirror assembly is secured to the motor vehicle;

a backing plate operatively connected to said housing in said interior, said backing plate selectively movable within said housing, said backing plate including a retention hole;

a primary mirror fixedly secured to a first portion of said backing plate;

a secondary mirror fixedly secured to a second portion of said backing plate, said secondary mirror spaced apart from said primary mirror; and

a single adhesive member extending between said backing plate and both said primary and secondary mirrors such that said single adhesive member secures said primary and secondary mirrors to said backing plate, wherein said adhesive member defines an adhesive member elongated slot extending therethrough at a location disposed adjacent each of said primary mirror and said secondary mirror; and

a demarcation divider extending through said adhesive member elongated slot in said adhesive member and through said retention hole in said backing plate, said demarcation divider separating said primary and secondary mirrors.

2. An exterior rearview mirror assembly as set forth in claim 1 wherein said demarcation divider interlocks with said backing plate.

3. An exterior rearview mirror assembly as set forth in claim 2 wherein said backing plate includes a rim extending about a periphery of said backing plate.

4. An exterior rearview mirror assembly as set forth in claim 3 wherein said demarcation divider includes a dividing body and extensions extending down from said dividing body such that said extensions extend through said retention hole to secure said demarcation divider to said backing plate.

5. An exterior rearview mirror assembly as set forth in claim 4 wherein said demarcation divider includes end extensions interlocking with said rim of said backing plate.

6. An exterior rearview mirror assembly for a motor vehicle, said exterior rearview mirror assembly comprising:

a housing defining an interior and including a mirror opening oriented rearward when said exterior rearview mirror assembly is secured to the motor vehicle;

a backing plate operatively connected to said housing in said interior, said backing plate selectively movable within said housing;

a primary mirror fixedly secured to a first portion of said backing plate;

a secondary mirror fixedly secured to a second portion of said backing plate, said secondary mirror spaced apart from said primary mirror; and

a single adhesive member extending between said backing plate and both said primary and secondary mirrors such that said single adhesive member secures said primary and secondary mirrors to said backing plate, wherein said adhesive member defines an adhesive member slot extending from an edge inwardly therefrom at a location disposed adjacent each of said primary mirror and said secondary mirror; and

a demarcation divider extending up from said backing plate such that said demarcation divider separates said primary and secondary mirrors.

7. An exterior rearview mirror assembly as set forth in claim 6 wherein said demarcation divider defines a gap between said demarcation divider and said backing plate to allow a portion of said adhesive member along said slot to extend therethrough such that said adhesive member is fixedly secured to said backing portion without it extending over said demarcation divider.

8. A method for fabricating a primary mirror and secondary mirror on a backing plate using an adhesive member and a demarcation divider, the method comprising the steps of:

applying the adhesive member to the backing plate;

securing the demarcation divider to the backing plate in a position allowing the demarcation divider to separate the primary and secondary mirrors;

affixing the primary and secondary mirrors to the layer of adhesive; and

securing includes the step of snapping the demarcation divider into the backing plate.

9. A method for using an adhesive layer to secure a primary mirror and secondary mirror onto a backing plate having a demarcation divider defining a gap between the backing plate and the demarcation divider, the method comprising the steps of:

sliding a portion of the adhesive layer through the gap between the backing plate and the demarcation divider;

applying the adhesive member to the backing plate on either side of the demarcation divider; and

affixing the primary and secondary mirrors to the adhesive layer on such that the primary mirror is secured to the backing plate on one side of the demarcation divider and the secondary mirror is secured to the backing plate on the other side of the demarcation divider.