Bone treatment systems and methods

• US 8,048,083 B2
• Filed: 11/04/2005
• Issued: 11/01/2011
• Est. Priority Date: 11/05/2004
• Status: Active Grant

• Current Assignee: Dfine Incorporated (Merit Medical Systems, Inc.)
• Original Assignee: Dfine Incorporated (Merit Medical Systems, Inc.)
• Inventors: Shadduck, John H., Truckai, Csaba
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): COMSTOCK, DAVID C
• Application Number:
  US11/267,950
• Publication Number:
  US 20060264965A1
• Time in Patent Office: 2,188 Days
• Field of Search: 606 92- 94, 606/32, 606/86.R, 623/17.11, 623/17.12, 623/17.16, 623/23.54
• US Class Current: 606/94
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864

Abstract

Methods and instruments for treating an osteoporotic vertebral body or for treating a vertebral compression fracture. An exemplary method includes introducing an open knit structure together with a bone cement into a bone wherein the knit structure extends substantially throughout the interior of the cement volume. In one aspect of the invention, the bone cement volumes cures with the filament structure reinforcing the cement. In another aspect of the invention, the open knit structure is configured to direct flows of bone cement to apply forces for reducing a vertebral compression fracture. In another aspect of the invention, the system provides bone cement flows that extend through the knit structure thus allowing the cement to fully interdigitate with the cancellous bone.

Claims

1. A system for reducing a vertebral fracture, comprising:

a knit structure comprising a plurality of filaments, the knit structure configured for expandable extension within the interior of an injected volume of bone cement;

an introducer for introducing the knit structure and bone cement into a vertebra; and

an electrical or electromagnetic energy source configured to couple to the knit structure such that at least a portion of the plurality of filaments is electrically coupled to the electrical or electromagnetic energy source to apply energy from the electrical or electromagnetic energy source to the volume of bone cement.

2. The system for reducing a vertebral fracture of claim 1 wherein the knit structure has non-uniform openings between filaments of the knit structure.

3. The system for reducing a vertebral fracture of claim 2 wherein the filaments are metal.

4. The system for reducing a vertebral fracture of claim 2 wherein the filaments are at least one of titanium, stainless steel and tungsten.

5. The system for reducing a vertebral fracture of claim 2 wherein the filaments are at least partly of a polymer.

6. The system for reducing a vertebral fracture of claim 2 wherein the filaments are at least partly of a conductive polymer.

7. The system for reducing a vertebral fracture of claim 1 wherein the electrical or electromagnetic energy source coupled to the knit structure is selected from the group of electrical radiofrequency energy sources, resistive heating sources, ultrasound energy sources, microwave energy sources and inductive heating sources.

8. The system for reducing a vertebral fracture of claim 1 wherein the knit structure comprises at least one of knitted filaments, braided filaments, woven filaments and entangled filaments.

9. The system of claim 1, wherein the filaments comprise at least one electrode and wherein the energy source is configured to apply electrical energy to the at least one electrode to thereby apply energy to the bone cement and increase the viscosity of the bone cement.

10. The system of claim 1, wherein the filaments comprise resistively heated filaments.

11. The system of claim 1, wherein at least a portion of the plurality of filaments are resorbable.

12. The system of claim 1, wherein the filaments comprise a plurality of spaced apart conductive filaments separated by a plurality of non-conductive filaments wherein the plurality of conductive filaments are configured to function as opposing polarity electrodes to thereby act in a bipolar manner.

13. A system for treating a bone, comprising:

an open knit structure at least partly of conductive filaments configured for extension in cross section by the flow of bone cement therethrough; and

an electrical radiofrequency source coupled to the conductive filaments of the open knit structure and configured to apply electrical energy to the conductive filaments and thereby to apply energy to the bone cement.

14. The system of claim 13, wherein the open knit structure is coupled to a first pole of the radio frequency source.

15. The system of claim 13, wherein first and second portions of the open knit structure are coupled to respective first and second poles of the radio frequency source.

16. The system of claim 15, wherein said first and second portions of the open knit structure are of conductive filaments.

17. The system of claim 15, wherein said first and second portions of the open knit structure are coupled by an intermediate portion of non-conductive filaments.

18. A system comprising:

a knit structure configured to reinforce a volume of bone cement, wherein the knit structure extends substantially uniformly across a cross-section of the volume of bone cement, the knit structure comprising a plurality of filaments joined by technical knitting and forming a plurality of openings throughout the knit structure, wherein the bone cement is configured to flow into and through the openings; and

an electrical or electromagnetic energy source coupled to the knit structure and configured to apply electrical or electromagnetic energy to at least some of the plurality of filaments of the knit structure to thereby apply energy to the bone cement;

wherein the size of the openings forms a gradient that extends from the openings at a central region of the knit structure to openings at lateral surfaces, with smaller mean opening dimensions at the lateral surfaces, and greater mean opening dimensions in the central region and in a top and bottom central surface.

19. The system of claim 18, wherein the energy source comprises at least one of an electrical radiofrequency energy source, a resistive heating source, a light energy source, an ultrasound energy source, a microwave energy source and an inductive heating source.

20. The system of claim 18, wherein the filaments are at least partly of a conductive polymer or a metal.

21. The system of claim 19, wherein the at least a portion of the plurality of filaments comprise resistively heated filaments.

22. The system of claim 19, wherein the plurality of filaments comprise a plurality of spaced apart conductive filaments separated by a plurality of non-conductive filaments.

23. The system of claim 19, wherein the filaments comprise at least one electrode.

24. A system for reducing a vertebral fracture, comprising:

a knit structure comprising a plurality of spaced apart conductive filaments separated by a plurality of non-conductive filaments, wherein the knit structure is configured for expandable extension substantially throughout the interior of an injected volume of bone cement; and

an electrical energy source configured to couple to the knit structure such that the plurality of conductive filaments are electrically coupled to the electrical energy source;

wherein the plurality of conductive filaments are configured to function as opposing polarity electrodes to thereby act in a bipolar manner to apply energy from the electrical energy source to the volume of bone cement.

25. The system of claim 24, wherein the knit structure has non-uniform openings between filaments of the knit structure.

26. The system of claim 24, wherein the knit structure is configured to comprise a continuous three dimensional reinforcing network within the interior of the injected volume of bone cement.

27. The system of claim 24, wherein the knit structure comprises at least one of knitted filaments, braided filaments, woven filaments and entangled filaments.

28. The system of claim 24, wherein the electrical energy source comprises an electrical radiofrequency energy source.