Endoprosthesis having foot extensions

• US 8,048,146 B2
• Filed: 06/30/2006
• Issued: 11/01/2011
• Est. Priority Date: 05/06/2003
• Status: Expired due to Fees

• Current Assignee: Abbott Laboratories
• Original Assignee: Abbott Laboratories
• Inventors: Young, Eugene, Eli, Erik, Borg, Russ, Trask, David, Yribarren, Travis Richard
• Primary Examiner(s): McDermott; Corrine M
• Assistant Examiner(s): PRESTON, REBECCA STRASZHEIM
• Application Number:
  US11/479,643
• Publication Number:
  US 20070021834A1
• Time in Patent Office: 1,950 Days
• Field of Search: 623/909, 623/1.34, 623/1.15
• US Class Current: 623/1.34
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91591 Locking connectors, e.g. using male-female connections
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

Endoprosthesis, such as a stent, includes at least one annular element defined by a first set of strut members interconnected to define apices proximate opposite sides of the annular element. The annular element further includes a foot extension extending between at least one pair of circumferentially-adjacent strut members. The foot extension has first and second foot portions extending circumferentially from corresponding ends of the circumferentially-adjacent strut members, and are contoured to provide at least two areas of flexure. The first and second foot portions are joined at a toe portion of the foot extension, and define a circumferentially-directed apex between the pair of circumferentially-adjacent strut members. Preferably, at least one or more additional annular elements, each defined by interconnected strut members, are provided. The annular elements are generally expandable between a delivery configuration and a deployed configuration. The annular elements are longitudinally aligned and connected at connection locations with connectors, wherein at least one of the connectors is constructed of a bio-absorbable material.

Claims

1. A method for inserting a radiopaque marker in an endoprosthesis, comprising:

a. fabricating an endoprosthesis including a plurality of annular elements, each of said annular elements composed of a plurality of interconnected strut members each having a first end and a second end, wherein at least one of the annular elements includes a foot extension extending between at least one pair of circumferentially-adjacent strut members, the foot extension having a first foot portion extending circumferentially from the first end of one of the circumferentially-adjacent strut members and a second foot portion extending circumferentially from the first end of the other of the circumferentially-adjacent strut members, the first and second foot portions joined at a toe portion to form an open foot region defined by a boundary of the first foot portion, the second foot portion, and the toe portion, a portion of the open foot region longitudinally aligned with one of the circumferentially adjacent strut members, the at least one foot extension disposed at an end of the endoprosthesis, the endoprosthesis further having at least one eyelet extending longitudinally-outward from the at least one foot extension at the end of the endoprosthesis and sized to receive a radiopaque marker member therein;

b. pre-forming a first head on the radiopaque marker member;

c. disposing the radiopaque marker member within the at least one eyelet of the endoprosthesis, wherein said first head projects above a surface of the endoprosthesis; and

d. forming a second head on a second end of the radiopaque marker member, said second head projecting above a second surface of the endoprosthesis.

2. The method according to claim 1, wherein said pre-forming step comprises placing the radiopaque marker member in a clamp and using an off-center drill to form said first head.

3. The method according to claim 1, wherein the method of disposing the radiopaque marker member within the at least one eyelet further comprises the step of using a pair of pliers to seat the radiopaque marker member within the at least one eyelet.

4. The method according to claim 3, wherein the pliers have a first jaw and a second jaw, wherein the second jaw includes a concave surface.

5. The method according to claim 4, wherein said concave surface is configured to receive said second end of the radiopaque marker member.

6. The method according to claim 1, wherein the step of forming the second head further comprises the steps of:

a. inserting said endoprosthesis into a fixture having a receiving member and aligning a marker forming pin with the second end of the radiopaque marker member;

b. applying a force to the fixture, thereby causing the marker forming pin to deform the second end of the radiopaque marker member and form the second head.

7. The method according to claim 1, wherein the radiopaque marker member is annealed.

8. The method according to claim 7, wherein after annealing the radiopaque marker member has a Rockwell hardness between about 20 and 50.

9. The method according to claim 1, wherein the radiopaque marker member is formed of a material selected from the group consisting of tantalum, silver, gold, stainless steel.

10. The method according to claim 1, wherein the first head is pre-formed with a cross dimension greater than a cross dimension of the at least one eyelet.

11. The method according to claim 1, wherein the at least one foot extension includes an ankle portion.

12. The method according to claim 1, wherein the at least one foot extension includes a heel portion.

13. The method according to claim 1, wherein the first foot portion and the second foot portion of the at least one foot extension extend circumferentially to the same direction.