Electronic component and method of manufacturing the same

• US 8,050,045 B2
• Filed: 08/07/2006
• Issued: 11/01/2011
• Est. Priority Date: 08/18/2005
• Status: Active Grant

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Yoshida, Makoto, Okuzawa, Nobuyuki
• Primary Examiner(s): Chen; Xiaoliang
• Application Number:
  US11/499,742
• Publication Number:
  US 20070040163A1
• Time in Patent Office: 1,912 Days
• Field of Search: 361/763, 361/271, 361/306.3, 361/321.2, 361/330, 361/704, 336/192, 336/200, 427/333, 298/30, 333/131, 333/181, 333/185, 428/138
• US Class Current: 361/763
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 2017/0093 Common mode choke coil
• CPC Class Codes: H01F 27/027 specially adapted for combination of signal type inductors or transformers with electronic circuits, e.g. mounting on printed circuit boards
• CPC Class Codes: H01F 27/292 Surface mounted devices
• CPC Class Codes: H05K 3/3442 having edge contacts, e.g. leadless chip capacitors, chip carriers
• CPC Class Codes: Y10T 29/49126 Assembling bases
• CPC Class Codes: Y10T 428/24331 including nonapertured component

Abstract

The invention relates to a surface mount type electronic component mounted on a printed circuit board or hybrid IC (HIC) and a method of manufacturing the same and provides an electronic component which can be formed with a small size and a low height at a low cost and a method of manufacturing the same. A common mode choke coil as the electronic component has an overall shape in the form of rectangular parallelepiped that is provided by forming an insulation layer, a coil layer (not shown) formed with a coil conductor, and external electrodes electrically connected to the coil conductor in the order listed on a silicon substrate using thin film forming techniques. The external electrodes are formed to spread on a top surface (mounting surface) of the insulation layer.

Claims

1. An electronic component incorporating a passive element, comprising:

a first conductive layer electrically connected to the passive element;

a top insulation layer formed on the first conductive layer;

an external electrode that is electrically connected to the first conductive layer through a contact hole formed in the top insulation layer and that is formed to spread only on a top surface of the top insulation layer such that the external electrode partially covers the top surface of the top insulation layer;

a first insulation layer formed between the first conductive layer and the top insulation layer; and

a second conductive layer electrically connected to the first conductive layer through a contact hole formed in the first insulation layer, wherein the external electrode is electrically connected to the first conductive layer through the second conductive layer,

wherein the passive element is formed on the first insulation layer on which the second conductive layer is formed,

the external electrode is a thin film patterned and formed by a thin film process,

the electronic component has an overall shape of a rectangular parallelepiped, a longer side of the rectangular parallelepiped having a length less than 1.0 mm when viewed in a direction normal to the top insulating layer; and

wherein the entirety of the passive element is formed on the first insulation layer.

2. An electronic component according to claim 1, comprising:

a second insulation layer formed between the second conductive layer and the top insulation layer; and

a third conductive layer electrically connected to the second conductive layer through a contact hole formed in the second insulation layer, wherein the external electrode is electrically connected to the first conductive layer through the second and the third conductive layers.

3. An electronic component according to claim 2, comprising:

a third insulation layer formed between the third conductive layer and the top insulation layer; and

a fourth conductive layer electrically connected to the third conductive layer through a contact hole formed in the third insulation layer, wherein the external electrode is electrically connected to the first conductive layer through the second to the fourth conductive layers.

4. An electronic component according to claim 3, wherein:

the first to the fourth conductive layers are formed from at least any of copper, aluminum, silver, and gold; and

the external electrode is formed from silver or gold.

5. An electronic component according to claim 1, wherein a bottom insulation layer is formed under the first conductive layer.

6. An electronic component according to claim 5, wherein the bottom insulation layer is formed on a substrate.

7. An electronic component according claim 3, wherein the first to the fourth conductive layers are not exposed at a side surface of the first to the third insulation layers and the top insulation layer, the first to the fourth conductive layers are stacked one over another so as to form an internal electrode terminal.

8. An electronic component according to claim 3, wherein the first to the fourth conductive layers are exposed at a side surface of the first to the third insulation layers and the top insulation layer, the first to the fourth conductive layers are stacked one over another so as to form an internal electrode terminal.

9. An electronic component according to claim 3, wherein the passive element is a common mode choke coil.

10. An electronic component according to claim 1, wherein the external electrode is disposed at a corner of the top insulating layer so as to make a side surface of the external electrode flush with a side surface of the top insulating layer.

11. An electronic component according to claim 1, wherein

the first conductive layer has a first exposed portion not covered with the external electrode,

the second conductive layer has a second exposed portion not covered with the external electrode, and

both the first exposed portion and the second exposed portion are exposed at a side surface of the first insulation layer and the top insulation layer, wherein the first and the second conductive layers are stacked one over another so as to form at least a part of an internal electrode terminal.

12. An electronic component according to claim 1, wherein the passive element is an inductor that includes more than 1 turn in the same layer.