Distributed process control system and method utilizing wireless communication of packet messages

• US 8,050,624 B2
• Filed: 06/24/2005
• Issued: 11/01/2011
• Est. Priority Date: 06/24/2005
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Sierra, Gabriel L., Rotvold, Eric D., Peluso, Marcos A. V., Karschnia, Robert J.
• Primary Examiner(s): Bost; Dwayne
• Assistant Examiner(s): Gonzalez; Amancio
• Application Number:
  US11/167,066
• Publication Number:
  US 20060291438A1
• Time in Patent Office: 2,321 Days
• Field of Search: 370310-350, 455/66.1, 455/134, 455/572, 455/420, 455/41.2, 455/424, 455/422.1, 455/414.1, 455/90.3
• US Class Current: 455/41.2
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 2219/24048 Remote test, monitoring, diagnostic
• CPC Class Codes: G05B 2219/25198 Brouter: transfers data from wireless to wired networks, router: wired to wired
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G08C 17/00 Arrangements for transmitting signals characterised by the use of a wireless electrical link
• CPC Class Codes: H04L 12/4604 LAN interconnection over a backbone network, e.g. Internet, Frame Relay
• CPC Class Codes: H04L 2012/4026 Bus for use in automation systems

Abstract

A distributed control and/or monitoring system and method includes a local application and a remote application separated from the local application. The local application includes a host computer. The remote application includes a plurality of field devices and a communication bus connected to the plurality of field devices. Packet messages are wirelessly communicated between the local application and the remote application such that the host computer and field devices can communicate with each other as if they were directly connected to the same communication bus.

Claims

1. A distributed control and/or monitoring system comprising:

a host computer;

a host interface connected to the host computer, wherein the host computer and host interface are powered by a first power source;

a communication bus;

a plurality of field devices connected to the communication bus and communicating over the communication bus with packet messages according to a field device communication protocol; and

a wireless bus interface connected to the communication bus for receiving the packet messages from the field devices, and wirelessly transmitting the packet messages to the host interface, and for wirelessly receiving the packet messages according to the field device communication protocol from the host interface and transmitting the packet messages over the communication bus to the field devices, the wireless bus interface providing central scheduling for communication on the communication bus, wherein the plurality of field devices, communication bus, and wireless bus interface are powered by a second power source different than the first power source.

2. The distributed system of claim 1, the host interface component of the wireless bus interface further comprising:

interface electronics for communicating with the host computer; and

a wireless transceiver for wirelessly sending data from the interface electronics and for receiving wireless data from the wireless bus interface.

3. The distributed system of claim 1, the host interface further comprising:

a universal serial bus plug configured to connect with the host computer;

universal serial bus electronics for communicating with the host computer through the universal serial bus plug; and

a wireless transceiver for wirelessly communicating with the wireless bus interface.

4. The distributed system of claim 1, the wireless bus interface further comprising:

a wireless transceiver for wirelessly communicating between the wireless bus interface and the wireless host interface; and

bus interface electronics for sending and receiving packet messages between the communication bus and the wireless transceiver.

5. A distributed control and/or monitoring system comprising:

a local application including a host computer, host interface, and a first plurality of field devices connected to a first communication bus for communicating packet messages according to a field device communication protocol, wherein the local application is powered by a first power source; and

a remote application, separated from the local application, including a second plurality of field devices connected to a second communication bus for communicating packet messages according to the field device communication protocol, wherein the remote application is powered by a second power source different than the first power source; and

means for wirelessly communicating a packet message between the local application communicating via the first communication bus and the remote application communicating via the second communication bus according to a wireless communication protocol, such that both the local application and the remote application communicate using the field device communication protocol without knowledge of the wireless communicating means interposed between the first communication bus and the second communication bus;

wherein the host interface provides central scheduling for communication between field devices on both the first communication bus and the second communication bus.

6. The distributed system of claim 5, wherein the means for wirelessly communicating comprises:

a host interface connected to the host computer to wirelessly transmit the packet messages from the host computer, and to wirelessly receive packet messages.

7. The distributed system of claim 5, wherein the means for wirelessly communicating comprises a wireless transceiver.

8. The distributed system of claim 5, wherein the means for wirelessly communicating comprises:

a wireless bus interface connected to the second communication bus to wirelessly transmit the packet messages from the second communication bus, and to wirelessly receive packet messages.

9. The distributed system of claim 5, the local application further comprising:

a second plurality of field devices connected to the first communication bus, wherein the second plurality of field devices communicate with the first plurality of field devices and the host computer as if each were connected to the same communication bus.

10. The distributed system of claim 9, wherein the means for wirelessly communicating comprises a wireless transceiver connected to the second communication bus.

11. The distributed system of claim 10, wherein the means for wirelessly communicating further comprises a wireless transceiver connected to the first communication bus.

12. A distributed control and/or monitoring system comprising:

a local application including a host computer and host interface connected to a first communication bus for communicating packet messages according to a field device communication protocol, wherein the local application is powered by a first power source;

a remote application separated from the local application and including a plurality of field devices and a second communication bus, wherein the remote application is powered by a second power source different than the first power source; and

means for wirelessly communicating a packet message between the local application and the remote application as if they were connected to the same communication bus, wherein the interface provides central scheduling for communication between the host computer and the field devices connected to the first communication bus and the second communication bus.