Air cleaner assembly

• US 8,052,780 B2
• Filed: 10/12/2006
• Issued: 11/08/2011
• Est. Priority Date: 10/12/2005
• Status: Active Grant

• Current Assignee: Kohler Company
• Original Assignee: Kohler Company
• Inventors: Wang, Shaoping, Koenigs, William D., Bonde, Kevin G., Rotter, Terrence M.
• Primary Examiner(s): Greene; Jason M
• Assistant Examiner(s): Hawkins; Karla
• Application Number:
  US11/548,912
• Publication Number:
  US 20070079794A1
• Time in Patent Office: 1,853 Days
• Field of Search: 952/73, 552/18, 552/83, 553/835, 554/92, 555/02, 555/03, 555/04, 555/05, 555/06, 555/14, 55D/IG.28, 123/198.E
• US Class Current: 95/273
• CPC Class Codes: B01D 46/0002 Casings; Housings; Frame constructions
• CPC Class Codes: B01D 46/0004 Details of removable closures, lids, caps or filter heads
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: B01D 46/521 using folded, pleated material
• CPC Class Codes: B01D 50/20 Combinations of devices covered by groups B01D45/00 and B01D46/00
• CPC Class Codes: F02M 25/0854 Details of the absorption canister
• CPC Class Codes: F02M 35/0203 by using clamps, catches, locks or the like, e.g. for disposable plug-in filter cartridges
• CPC Class Codes: F02M 35/022 acting by gravity, by centrifugal, or by other inertial forces, e.g. with moistened walls
• CPC Class Codes: F02M 35/024 using filters, e.g. moistened F02M35/026 takes precedence; cleaning of the filtering material F02M35/08
• CPC Class Codes: F02M 35/04 specially arranged with respect to engine , to intake system or specially adapted to vehicle; Mounting thereon ; Combinations with other devices combined with silencers F02M35/14
• CPC Class Codes: F02M 35/10019 Means upstream of the fuel injection system, carburettor or plenum chamber F02M35/10013 takes precedence
• CPC Class Codes: F02M 35/10032 specially shaped or arranged connecting duct between carburettor or air inlet duct and the plenum chamber; specially positioned carburettors or throttle bodies with respect to the plenum chamber
• CPC Class Codes: Y10S 55/28 Carburetor attached

Abstract

In at least some embodiments, the present invention relates to an air cleaner having a housing portion, and a low profile rain cover having an opening on an underside of the cover to allow unfiltered air to enter into the air cleaner. Also, in at least some embodiments, the present invention relates to an air cleaner including a housing and an additional component by which the air cleaner is capable of being directly coupled to a carburetor inlet. In some such embodiments, one or more protrusions can be provided within a channel formed by the housing/additional component to influence air flow. Further, in at least some embodiments, the present invention relates to an air cleaner having a shaped wall formed on a housing portion, where the shaped wall includes both an interior surface and an exterior surface by which air flowing within the air cleaner is imparted with helical motion.

Claims

1. An air cleaner comprising:

a housing portion having an inlet;

a filter element positioned within the housing portion; and

a rain cover that extends over the inlet and is coupled to the housing portion so that the inlet opens into the rain cover,

wherein the rain cover includes an opening along an underside of the rain cover to allow air to enter into the air cleaner,

wherein at least a preponderance of the rain cover extends substantially no higher than the housing portion;

wherein the housing portion includes a shaped wall that serves to impart a helical-type motion to at least a portion of the air that entered the air cleaner by way of the opening;

wherein a seal is formed between the rain cover and the housing portion to prevent a liquid from entering into the inlet by way of a junction between the rain cover and the housing portion; and

wherein the seal is a labyrinth seal that includes at least one rib that is configured to route water away from the opening.

2. The air cleaner of claim 1, wherein the housing portion is substantially cylindrical and the rain cover is substantially cylindrical, and wherein the rain cover is coupled to the housing portion along an axial end of the housing portion.

3. The air cleaner of claim 2, wherein the rain cover has a first diameter that is substantially equal to a second diameter of the housing portion.

4. The air cleaner of claim 1, wherein the inlet of the housing portion does not protrude outward from a main body portion of the housing portion.

5. The air cleaner of claim 1, wherein a chamber exists within the rain cover by which the unfiltered air is directed to the inlet of the housing portion, and wherein the rain cover serves to limit water ingestion into an engine to which the air cleaner is coupled.

6. The air cleaner of claim 5, wherein at least one of a grid and a grille extends at least one of from the housing portion toward a surface of the rain cover and from the surface of the rain cover toward the housing portion, and wherein the grid or grille at least one of covers the opening and protrudes through the chamber so as to prevent at least some debris, animals or insects from passing into the inlet.

7. The air cleaner of claim 1, wherein the labyrinth seal includes a plurality of axially-extending and circumferentially-extending ribs.

8. The air cleaner of claim 1, wherein the shaped wall has a helical shape and extends at least approximately 90 degrees around a central axis of the air cleaner.

9. The air cleaner of claim 1, wherein the shaped wall has an interior surface and an exterior surface, the interior surface facing an interior cavity of the housing portion and the exterior surface facing the rain cover.

10. The air cleaner of claim 9, wherein the helical-type motion is imparted to the portion of the air both prior to entry of the portion of the air into the inlet and subsequent to the entry of the portion of the air into the inlet.

11. The air cleaner of claim 1, further comprising at least one feature integral with the air cleaner that allows for at least one of the air cleaner to be mounted to an engine, and the air cleaner to be mounted to a carburetor.

12. The air cleaner of claim 1, further comprising a combination passage formed by a combination of a half-duct channel and a mating channel, wherein the combination passage leads from an outlet channel of the housing portion to an outlet of the air cleaner.

13. The air cleaner of claim 12, wherein the channels and outlet are configured to allow the air cleaner to be directly coupled to at least one of a carburetor and an intake manifold without any intermediate air duct.

14. An engine assembly including the air cleaner of claim 1.