Pump set and pump with electromagnetic radiation operated interlock

• US 8,053,721 B2
• Filed: 06/29/2009
• Issued: 11/08/2011
• Est. Priority Date: 12/11/2006
• Status: Active Grant

• Current Assignee: Kpr U.S., LLC (Cardinal Health, Inc.)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Forrest, Jeffrey E., Bisch, Michael E., Waldhoff, Gary J., Price, Jeffrey E.
• Primary Examiner(s): Legasse, Jr.; Francis M
• Application Number:
  US12/494,040
• Publication Number:
  US 20090264824A1
• Time in Patent Office: 862 Days
• Field of Search: 250/208.1, 250/206, 250/214.R, 250/214.1, 250/214, 250/231.1, 604140-141, 604/65, 604/67, 604151-156, 347 84- 86, 347/19
• US Class Current: 250/231.1
• CPC Class Codes: A61M 2205/14 Detection of the presence or absence of a tube, a connector or a container in an apparatus
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/3313 used specific wavelengths
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/14232 Roller pumps

Abstract

A medical pump including an electromagnetic emitter and detector is provided. The emitter emits electromagnetic radiation of a predetermined wavelength. A pump set that is compatible with the medical pump modifies the emitted electromagnetic radiation when properly installed in the pump. The detector receives electromagnetic radiation, and a filter circuit excludes electromagnetic radiation having a wavelength other than the predetermined wavelength. The pump monitors the filtered signal to determine whether the received electromagnetic radiation corresponds to the emitted electromagnetic radiation as modified by a properly loaded, compatible pump set and determines whether a compatible pump set is properly loaded in the pump as a function thereof.

Claims

1. A medical pump for pumping fluid through a pump set loaded therein, said pump set being adapted for modifying electromagnetic radiation transmitted therethrough when properly loaded in the medical pump, said medical pump comprising:

an emitter for emitting electromagnetic radiation having a predetermined wavelength;

a detector for receiving electromagnetic radiation and providing a detector signal representative of the electromagnetic radiation received by the detector, said electromagnetic radiation received by the detector including the electromagnetic radiation having the predetermined wavelength emitted by the emitter and electromagnetic radiation having at least one wavelength other than the predetermined wavelength;

a filter circuit for filtering the detector signal provided by the detector into a portion of the detector signal representative of the electromagnetic radiation having the wavelength other than the predetermined wavelength and into another portion of the detector signal representative of the electromagnetic radiation having the predetermined wavelength, said filter circuit providing an output signal representative of the portion of the filtered detector signal representative of the electromagnetic radiation having the wavelength other than the predetermined wavelength; and

a controller for determining that a compatible pump set is properly loaded in the pump when the output signal is below a threshold and when the other portion of the detector signal represents that the electromagnetic radiation having the predetermined wavelength is not detected, said controller being configured to enable the pump for pumping when the compatible pump set is properly loaded in the pump.

2. The medical pump of claim 1 further comprising:

a second emitter for emitting electromagnetic radiation having a second predetermined wavelength different from the predetermined wavelength and from the at least one other wavelength;

a second detector for receiving electromagnetic radiation and providing a second detector signal representative of the intensity of the electromagnetic radiation received by the second detector, said electromagnetic radiation received by the second detector including the electromagnetic radiation having the second predetermined wavelength emitted by the second emitter; and

wherein the controller determines whether a compatible pump set is properly loaded in the pump as a function of the output signal and the second detector signal.

3. The medical pump of claim 1 wherein the pump set comprises an electromagnetic radiation propagation affecting member for substantially blocking the detector from receiving the emitted electromagnetic radiation when the pump set is properly loaded in the pump, and wherein the controller is responsive to the portion of the output signal representative of the electromagnetic radiation having the wavelength other than the predetermined wavelength being less than the threshold for enabling the pump for pumping.

4. The medical pump of claim 1 further comprising a user interface responsive to the controller for notifying a user that a pump set loaded in the pump is not compatible with the pump or is not properly loaded in the pump as indicated by the output signal.

5. The medical pump of claim 1 wherein the controller comprises:

an amplifier for amplifying the output signal; and

an offset circuit for referencing the amplified output signal to about half of a voltage of a power supply of the medical pump.

6. The medical pump of claim 1 wherein the predetermined wavelength of the electromagnetic radiation is approximately 510 nanometers.

7. The medical pump of claim 2 wherein the second emitter is pulsed at a predetermined frequency;

and further comprising;

a second filter circuit for filtering the second detector signal provided by the second detector to exclude frequencies other than the predetermined frequency such that the second detector signal is representative of the intensity of the electromagnetic radiation pulsed at the predetermined frequency received by the second detector.

8. The medical pump of claim 7 wherein the controller further comprises a comparator for comparing the output signal to the threshold for determining whether a compatible pump set is properly loaded in the pump, wherein the threshold of the comparator is about ⅔

of the voltage of the power supply of the medical pump, and wherein the filter circuit is a bandpass filter.

9. The medical pump of claim 8 wherein the bandbpass filter is a Bessel type bandpass filter.

10. A method of determining whether a compatible pump set is properly loaded in a medical pump, said pump set modifying electromagnetic radiation transmitted therethrough when properly loaded in the pump, said method comprising:

emitting, by an emitter of the pump, pulses of electromagnetic radiation through a portion of a pump set loaded in the pump, said electromagnetic radiation having a predetermined wavelength and being pulsed at a predetermined frequency;

receiving electromagnetic radiation at a detector of the pump, said electromagnetic radiation received at the detector including the electromagnetic radiation having the predetermined wavelength and electromagnetic radiation having at least one wavelength other than the predetermined wavelength, wherein the detector provides a detector signal representative of the received electromagnetic radiation;

filtering, via a filter circuit of the pump, the detector signal into a portion representative of the pulses of electromagnetic radiation having the predetermined frequency and the predetermined wavelength and into another portion representative of the electromagnetic radiation having the at least one other wavelength, said filter circuit providing an output signal representative of the intensity of the other portion representative of the electromagnetic radiation having the at least one other wavelength received by the detector;

comparing the output signal to a threshold;

determining whether the portion of the detector signal representative of the pulses of electromagnetic radiation having the predetermined frequency and the predetermined wavelength is detectable; and

determining whether the pump set is compatible with the pump and properly loaded in the pump as a function of said comparing when the other portion of the detector signal represents that the electromagnetic radiation having the predetermined wavelength is not detected.

11. The method of claim 10 further comprising:

emitting, by a second emitter of the pump, second electromagnetic radiation through a portion of a pump set loaded in the pump, said second electromagnetic radiation having a second predetermined wavelength different from the predetermined wavelength and from the at least one other wavelength;

receiving electromagnetic radiation including the second electromagnetic radiation having the second predetermined wavelength at a second detector of the pump and providing a second detector signal representative of the received electromagnetic radiation;

comparing the second detector signal to a second threshold to determine whether the emitted second electromagnetic radiation transmitted through the pump set has been modified; and

generating a second detection signal representative of the comparison of the second detector signal to the second threshold; and

wherein determining whether the pump set is compatible with the pump and properly loaded in the pump is further a function of the second detection signal.

12. The method of claim 10 further comprising substantially blocking electromagnetic radiation transmitted through the pump set from reaching the detector of the pump when the pump set is properly loaded in the pump, and wherein generating the detection signal is responsive to the output signal being less than the threshold.

13. The method of claim 10 further comprising:

amplifying the output signal; and

referencing the amplified output signal to about half of a voltage of a power supply of the pump; and

wherein the threshold is about ⅔

of the voltage of the power supply of the pump, and wherein filtering comprises filtering with a bandpass filter.

14. The method of claim 10 wherein the predetermined wavelength of the electromagnetic radiation is approximately 510 nanometers;

and the predetermined frequency is approximately 1 kHz.

15. The method of claim 11 wherein emitting further comprises pulsing the second electromagnetic radiation at a second predetermined frequency;

and further comprising;

filtering the provided second detector signal to exclude frequencies other than the second predetermined frequency such that said second detector signal is representative of the intensity of the electromagnetic radiation pulsed at the second predetermined frequency received by the second detector.

16. A medical pump for pumping fluid through a pump set loaded therein, said pump set comprising a safety interlock device that is transmissive to IR electromagnetic radiation and substantially opaque to visible light, said medical pump comprising:

an infrared (IR) emitter for emitting pulses of IR electromagnetic radiation, said IR electromagnetic radiation having a predetermined wavelength and said pulses having a predetermined frequency;

an IR detector for receiving electromagnetic radiation and providing an IR detector signal representative of the received electromagnetic radiation;

a filter circuit for filtering the IR detector signal provided by the IR detector to exclude frequencies other than the predetermined frequency of the pulses of IR electromagnetic radiation having the predetermined wavelength, said filtered IR detector signal being representative of the intensity of the IR electromagnetic radiation transmitted through the safety interlock device and received by the IR detector;

a visible light emitter for emitting visible light having at least one wavelength other than the predetermined wavelength;

a visible light detector for receiving electromagnetic radiation and providing a visible light detector signal representative of the received electromagnetic radiation; and

a controller for determining that a compatible pump set is properly loaded in the pump when the filtered IR detector signal indicates that the IR detector received the pulses of IR electromagnetic radiation having the predetermined wavelength emitted by the IR emitter and transmitted through the safety interlock device and when the visible light detector signal indicates that the safety interlock device blocked the visible light detector from receiving the visible light emitted by the visible light emitter, said controller being configured to enable the pump for pumping when the compatible pump set is properly loaded in the pump.

17. A method of determining whether a compatible pump set is properly loaded in a medical pump, said pump set modifying electromagnetic radiation transmitted therethrough when properly loaded in the pump, said method comprising:

emitting, by an emitter of the pump, infrared (IR) electromagnetic radiation having a predetermined wavelength through a portion of a pump set loaded in the pump;

detecting, by a detector of the pump, electromagnetic radiation including IR electromagnetic radiation having the predetermined wavelength and visible light having at least one wavelength other than the predetermined wavelength, wherein the detector provides a detector signal representative of the detected electromagnetic radiation;

filtering, by a filter circuit of the pump, the detector signal to exclude a portion of the detector signal representative of the visible light having the at least one wavelength other than the predetermined wavelength from another portion of the detector signal representative of the IR electromagnetic radiation having the predetermined wavelength, said filter circuit providing an output signal representative of the filtered detector signal;

comparing the output signal to an IR threshold to determine whether the emitted IR electromagnetic radiation has been transmitted through the pump set;

comparing the output signal to a visible light threshold to determine whether the pump set has substantially blocked visible light from the detector; and

determining that the pump set is compatible with the pump and properly loaded in the pump as a function of said comparing when the IR electromagnetic radiation detected by the detector exceeds the IR threshold and the visible light detected by the detector does not exceed the visible light threshold.