Multi-level programming of motor for a ventilation system

• US 8,054,018 B2
• Filed: 01/18/2008
• Issued: 11/08/2011
• Est. Priority Date: 11/28/2007
• Status: Active Grant

• Current Assignee: Bluffton Motor Works LLC (Wpa Participações e Serviços SA)
• Original Assignee: SNTech Incorporated
• Inventors: Jeung, Young-Chun
• Primary Examiner(s): Leykin; Rita
• Application Number:
  US12/016,872
• Publication Number:
  US 20090134823A1
• Time in Patent Office: 1,390 Days
• Field of Search: 318/400.15, 318/400.12, 318/400.01, 318/700, 318/400.06, 318/601, 622/39, 622/43, 622/44, 165/200, 165/201, 417/300
• US Class Current: 318/400.15
• CPC Class Codes: F04D 27/004 by varying driving speed
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y10S 388/929 Fluid/granular material flow rate, pressure, or level

Abstract

A method of constant airflow control for a ventilation system is disclosed. The method includes various controls to accomplish a substantially constant airflow rate over a significant change of the static pressure in a ventilation duct. One control is a constant I·RPM control, which is primarily used in a low static pressure range. Another control is a constant RPM control, which is primarily used in a high static pressure range. These controls requires neither a static pressure sensor nor an airflow rate sensor to accomplish substantially constant airflow rate while static pressure changes. This is because these controls use only intrinsic control variables which are electric current and rotational speed of the motor. Also, the method improves the accuracy of the control by correcting certain deviations that are caused by the motor'"'"'s current-RPM characteristics. To compensate the deviation, the method adopts a test operation in a minimum static pressure condition. Also disclosed is an apparatus for conducting these control methods.

Claims

1. A method of operating a ventilation system, the method comprising:

providing a user interface of the ventilation system, which comprises an electric motor having predetermined values of rated electric current and rated rotational speed, the user interface being configured to receive a user'"'"'s input for operating the electric motor;

receiving a desired level of airflow rate through the user interface, wherein the desired level represents a first fraction of a maximum hypothetical airflow rate, the maximum hypothetical airflow rate being computed as the product of the predetermined values of rated electric current and rated rotational speed;

obtaining a target value corresponding to the desired level of airflow for a feedback control of the electric motor;

monitoring electric current and rotational speed of the electric motor while running the electric motor; and

conducting the feedback control of the electric motor such that the product of the monitored electric current and rotational speed stays within proximity of the target value.

2. The method of claim 1, wherein receiving the desired level of airflow rate is comprises receiving a user'"'"'s selection among a plurality of predetermined levels of airflow rate.

3. The method of claim 2, wherein obtaining the target value comprises retrieving the target value from a plurality of values stored in a memory, wherein the retrieved target value is associated with the user'"'"'s selection.

4. The method of claim 1, wherein the desired level is a user inputted number rather than a selection among preprogrammed choices.

5. The method of claim 4, wherein obtaining the target value comprises computing the target value using the number and a preprogrammed formula.

6. The method of claim 1, wherein the feedback control is conducted when the monitored electric current is greater than a reference value, which is computed as the product of the first fraction and the rated electric current of the motor.

7. A method of operating a ventilation system, the method comprising:

providing a user interface of the ventilation system, which comprises an electric motor having predetermined values of rated electric current and rated rotational speed, the user interface being configured to receive a user'"'"'s input for operating the electric motor;

receiving a desired level of airflow rate through the user interface, wherein the desired level represents a first fraction of a maximum hypothetical airflow rate, the maximum hypothetical airflow rate being computed as the product of the predetermined values of rated electric current and rated rotational speed;

obtaining a target value corresponding to the desired level of airflow for a feedback control of the electric motor; and

monitoring electric current and rotational speed of the electric motor while running the electric motor;

conducting the feedback control of the electric motor such that the product of the monitored electric current and rotational speed stays within proximity of the target value;

receiving a desired level of a rotational speed through the user interface; and

obtaining a target rotational speed corresponding to the desired level for another feedback control.

8. The method of claim 7, further comprising conducting the other feedback control such that the monitored rotational speed of the motor stays within proximity of the target rotational speed.

9. The method of claim 8, wherein the other feedback control using the target rotational speed generates a substantially constant airflow rate.

10. The method of claim 8, wherein the other feedback control is conducted when the monitored electric current is smaller than a reference value, which is computed as the product of the first fraction and the rated electric current of the motor.

11. The method of claim 7, wherein the desired level of rotational speed comprises a selection among a plurality of predetermined levels of rotational speed, and wherein obtaining the target rotational speed comprises retrieving, from a memory, the target rotational speed associated with the selection.

12. The method of claim 7, wherein the desired level of rotational speed comprises a user inputted number rather than a selection among preprogrammed levels, and wherein obtaining the target rotational speed comprises computing the target rotational speed using the number and a preprogrammed formula.

13. The method of claim 12, wherein the target rotational speed is computed using the user inputted number and the rated rotational speed of the motor.