Methods and apparatus for configuring a process control system with a configuration editor executing on a digital data processing device

• US 8,056,056 B2
• Filed: 03/04/2010
• Issued: 11/08/2011
• Est. Priority Date: 05/17/1999
• Status: Expired due to Fees

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Hall, Robert, Eldridge, Keith, MacKay, Brian, Volk, Scott, Burke, Kenneth A., Meskonis, Paul, Johnson, Mark, Dardinski, Steven
• Primary Examiner(s): PATEL, RAMESH B
• Application Number:
  US12/717,845
• Publication Number:
  US 20100222902A1
• Time in Patent Office: 614 Days
• Field of Search: 717/105, 717/110, 717100-101, 717/121, 700 86- 87
• US Class Current: 717/121
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 19/41845 characterised by system universality, reconfigurability, modularity
• CPC Class Codes: G05B 2219/23255 Object oriented programming, OOP
• CPC Class Codes: G05B 2219/23258 GUI graphical user interface, icon, function bloc editor, labview
• CPC Class Codes: G05B 2219/23261 Use control template library
• CPC Class Codes: G05B 2219/24055 Trace, store a working, operation history
• CPC Class Codes: G05B 2219/24167 Encryption, password, user access privileges
• CPC Class Codes: G05B 2219/25067 Graphic configuration control system
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G05B 2219/31104 Remote configuration of parameters of controlled devices
• CPC Class Codes: G05B 2219/33125 System configuration, reconfiguration, customization, automatic
• CPC Class Codes: G06F 8/71 Version control security arrangements therefor G06F21/57; Configuration management
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10S 707/99952 Coherency, e.g. same view to multiple users
• CPC Class Codes: Y10S 707/99954 Version management

Abstract

Methods and apparatus for configuring process, environmental, industrial and other control systems generate and/or utilize models representing configurations of control systems and/or the systems controlled by them. Records of changes to the models or the configurations represented by them are maintained, thereby, for example, providing bases for determining current states, prior states and histories of changes. Objects in the model have characteristics, such as an object type characteristic and an area characteristic. Users can have corresponding permissions. A security mechanism apparatus controls access by users to the objects. Composite objects are defined by definition objects and are displayed in encapsulated or expanded formats. Objects can include an edit control type identifier that determines how they are presented for editing. Functionality responds to user commands by transferring characteristics of a first object depicted by the graphical user interface to a second object. Configuration-time formulas contained objects are evaluated to constants prior to downloading to the control system.

Claims

1. An apparatus for configuring a process control system, the apparatus comprising:

a database containing an object, referred to herein as an “

ancestor object ,”

in a program adapted to execute on a digital data processing device, the ancestor object representing an entity in any of a controlled process, process control system, control level hierarchy, and apparatus for configuring the control system,

the ancestor object including parameters, referred to herein as “

ancestor object parameters,”

reflective of one or more entities that compose an entity represented by the ancestor object,

the program facilitating (i) any of creation and modification of a configuration of any of a control system and a system controlled thereby and (ii) display of at least a portion of such a configuration, the configuration including;

one or more other objects, referred to herein as “

descendant objects,”

derived from the ancestor object, the one or more descendant objects being associated with parameters, referred to herein as “

descendant object parameters,”

derived from the parameters of the ancestor object, the descendant object parameters being reflective of one or more entities that compose an entity represented by the respective descendant object,

at least one of the descendant object parameters including any of a function and a display characteristic for the one or more entities that compose the entity represented by the ancestor object;

wherein the program facilitates tracking a change history of the ancestor object.

2. The apparatus of claim 1, wherein the function is a control function for one or more of the entities that compose the entity represented by the respective descendant object.

3. The apparatus of claim 1, wherein at least one of the entities composing the entity represented by the ancestor object comprises any of a field device, a control device, a control processor, a block, a proportional integral derivative block, a control block, a loop, a compound, a historian, an object type category, an object connection, a parameter connection, a display placeholder, a graphical display entity, a report, a site, an area, a process cell, and a unit.

4. The apparatus of claim 1, wherein the entity represented by the ancestor object comprises any of a composite block, a loop, a compound, a site, an area, a process cell, and a unit.

5. The apparatus of claim 1, wherein the program facilitates tracking a change history comprises BY including, in the ancestor object, a reference to at least one of:

a previous version of the ancestor object, a next version of the ancestor object, a modified version of the ancestor object, a current version of the ancestor object, a change description, a timestamp, and a user id.

6. An apparatus for configuring a process control system, the apparatus comprising:

a database containing an object, referred to herein as an “

ancestor object,”

in a program adapted to execute on a digital data processing device, the ancestor object representing an entity in any of a controlled process, process control system, control level hierarchy, and apparatus for configuring the control system,

the ancestor object being associated with parameters, referred to herein as “

ancestor object parameters,”

reflective of one or more entities that compose an entity represented by the ancestor object,

the program facilitating (i) any of creation and modification of a configuration of any of a control system and a system controlled thereby and (ii) display of at least a portion of such a configuration, the configuration including;

one or more other objects, referred to herein as “

descendant objects,”

derived from the ancestor object, the one or more descendant objects being associated with parameters, referred to herein as “

descendant object parameters,”

derived from the parameters of the ancestor object, the descendant object parameters being reflective of one or more entities that compose an entity represented by the respective descendant object,

the one or more entities that compose the entity represented by at least one of descendant objects being any of;

(i) connected to specify a control algorithm for the entity represented by the at least one descendant object, and

(ii) associated with an appearance parameter identifying one or more aspects of an appearance of the at least one descendant object in a view in which that at least one descendant object may be depicted and which includes one or more live data values for other descendant object parameters of the at least one descendant object;

wherein the program further facilitates tracking a change history of the ancestor object.

7. The apparatus of claim 6, wherein the control algorithm is effective to maintain the process control system at a desired level, or drive it to that level.

8. The apparatus of claim 6, wherein at least one of the descendant object parameters includes at least one of a formula, a mathematical operation, a mathematical statement, and a function, collectively referred to herein as a “

formula,”

that executes on the digital data processing device as part of the one or more descendant objects.

9. The apparatus of claim 6, wherein the program is adapted to facilitate any of manipulation, display, reporting or other access of the descendant objects by a user.

10. The apparatus of claim 6, wherein any of the ancestor object and the one or more descendant objects are displayed in a view of the configuration using one or more graphical representations of the one or more entities that they represent.

11. The apparatus of claim 6, wherein at least one of the entities composing the entity represented by the ancestor object comprises any of a field device, a control device, a control processor, a block, a proportional integral derivative block, a control block, a loop, a compound, a historian, an object type category, an object connection, a parameter connection, a display placeholder, a graphical display entity, a report, a site, an area, a process cell, and a unit.

12. The apparatus of claim 6, wherein the entity represented by the ancestor object comprises any of a composite block, a loop, a compound, a site, an area, a process cell, and a unit.

13. The apparatus of claim 6, wherein the program facilitates tracking a change history by including, in the ancestor object, a reference to at least one of:

a previous version of the ancestor object, a next version of the ancestor object, a modified version of the ancestor object, a current version of the ancestor object, a change description, a timestamp, and a user id.

14. A method for configuring a process control system with a configuration editor executing on a digital data processing device, comprising:

defining an object, referred to herein as “

ancestor object,”

that represents an entity in any of a controlled process, process control system, control level hierarchy, and apparatus for configuring the control system,

the ancestor object being associated with parameters, referred to herein as “

ancestor object parameters”

reflective of one or more entities that compose the entity represented by the ancestor object,

creating one or more other objects, referred to herein as “

descendant objects,”

from the ancestor object, the one or more descendant objects each being associated with parameters, referred to herein as “

descendant object parameters,”

derived from the parameters of the ancestor object, the descendant object parameters being reflective of one or more entities that compose an entity represented by the respective descendant object,

displaying, with configuration editor, at least a portion of a configuration of any of the controlled process, the process control system, the control level hierarchy, and the apparatus for configuring the control system,

modifying the configuration by placing one or more objects into the configuration,

specifying a control algorithm with one or more graphical representations corresponding to one or more entities that compose the entity represented by one or more of the descendant objects,

downloading the control algorithm to a said entity in the control system represented by a said object for execution.

15. The method of claim 14, wherein the control algorithm is effective to maintain the process control system at a desired level, or drive it to that level.

16. The method of claim 14, comprising displaying, with the configuration editor, one or more descendant objects using one or more representations of the one or more entities represented thereby.

17. The method of claim 16, wherein the representations are graphical representations.

18. The method of claim 16, wherein the representations are icons.

19. The method of claim 16, further comprising utilizing further objects;

referred to herein as “

placeholder objects,”

to identify any of a location and appearance of one or more representations of the descendant objects in a said view of the configuration editor.

20. The method of claim 14, wherein at least one of the descendant object parameters includes at least one of a formula, a mathematical operation, a mathematical statement, and a function, collectively referred to herein as a “

formula,”

that executes on the digital data processing device as part of the one or more descendant objects.

21. The method of claim 14, wherein the entity represented by the ancestor object comprises any of a composite block, a loop, a compound, a site, an area, a process cell, and a unit.

22. The method of claim 14, wherein at least one of the entities composing the entity represented by the ancestor object comprises any of a field device, a control device, a control processor, a block, a proportional integral derivative block, a control block, a loop, a compound, a historian, an object type category, an object connection, a parameter connection, a display placeholder, a graphical display entity, a report, a site, an area, a process cell, and a unit.

23. A method for configuring a process control system with a configuration editor executing on a digital data processing device, comprising:

defining an object, referred to herein as an “

ancestor object,”

that represents an entity in any of a controlled process, process control system, control level hierarchy, and apparatus for configuring the control system,

the ancestor object being associated with parameters, referred to herein as “

ancestor object parameters,”

reflective of one or more entities that compose the entity represented by the ancestor object,

creating one or more other objects, referred to herein as “

descendant objects,”

from the ancestor object, the one or more descendant objects each being associated with parameters, referred to herein as “

descendant object parameters,”

derived from the parameters of the ancestor object, the descendant object parameters being reflective of one or more entities that compose an entity represented by the respective descendant object,

displaying, with configuration editor, at least a portion of a configuration of any of the controlled process, the process control system, the control level hierarchy, and the apparatus for configuring the control system,

modifying the configuration by placing one or more objects into the configuration editor,

specifying a control algorithm with one or more graphical representations corresponding to one or more entities that compose the entity represented by one of the descendant objects,

associating at least one of the descendant objects with an appearance parameter identifying one or more aspects of an appearance of the at least one descendant object in a view in which that at least one descendant object may be depicted and which includes one or more live data values for other descendant object parameters of the at least one descendant object;

downloading the control algorithm to a said entity in the control system represented by a said object for execution.

24. The method of claim 23, comprising displaying, with the configuration editor, one or more descendant objects using one or more representations of the one or more entities represented thereby.

25. The method of claim 24, wherein the representations are graphical representations.

26. The method of claim 24, wherein the representations are icons.

27. The method of claim 24, further comprising utilizing further objects, referred to herein as “

placeholder objects,”

to identify any of a location and appearance of one or more representations of the descendant objects in a said view of the configuration editor.

28. The method of claim 23, wherein at least one of the descendant object parameters includes at least one of a formula, a mathematical operation, a mathematical statement, and a function, collectively referred to herein as a “

formula,”

that executes on the digital data processing device as part of the one or more descendant objects.

29. The method of claim 23, wherein the entity represented by the ancestor object comprises any of a composite block, a loop, a compound, a site, an area, a process cell, and a unit.

30. The method of claim 23, wherein at least one of the entities composing the entity represented by the ancestor object comprises any of a field device, a control device, a control processor, a block, a proportional integral derivative block, a control block, a loop, a compound, a historian, an object type category, an object connection, a parameter connection, a display placeholder, a graphical display entity, a report, a site, an area, a process cell, and a unit.