Image forming apparatus

• US 8,056,894 B2
• Filed: 07/28/2009
• Issued: 11/15/2011
• Est. Priority Date: 07/28/2008
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Ichikawa, Hiroshi
• Primary Examiner(s): Bollinger; David H
• Application Number:
  US12/510,911
• Publication Number:
  US 20100019443A1
• Time in Patent Office: 840 Days
• Field of Search: 271/10.01, 271/10.09, 271/10.11, 271/264, 399/107
• US Class Current: 271/10.01
• CPC Class Codes: B65H 2402/30 Supports; Subassemblies; Mountings thereof
• CPC Class Codes: B65H 2402/40 Details of frames, housings or mountings of the whole handling apparatus
• CPC Class Codes: B65H 2402/51 Joints, e.g. riveted or magnetic joints
• CPC Class Codes: B65H 2402/60 Coupling, adapter or locking means
• CPC Class Codes: B65H 2801/06 Office-type machines, e.g. photocopiers
• CPC Class Codes: G03G 15/6511 Feeding devices for picking up or separation of copy sheets
• CPC Class Codes: G03G 21/1619 Frame structures
• CPC Class Codes: G03G 2221/1654 Locks and means for positioning or alignment
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges

Abstract

An image forming apparatus includes an image forming unit, a feeder unit, and a frame unit. The frame unit includes a pair of plate-like metal frames, each plate-like metal frame having an inner surface extending in a parallel direction to a sheet feeding path and in a perpendicular direction of a surface of a recording sheet, and a plurality of connecting frames connecting and holding the metal frames to be apart from each other. The image forming unit is arranged in space defined by the connecting frames and held by the metal frames to be substantially fitted in between the metal frames. The feeder unit is attached to an end of each of the metal frames by an attachment system provided on each widthwise side of the feeder unit. The attachment system fixes the feeder unit along a direction in parallel with the inner surfaces of the metal frames.

Claims

1. An image forming apparatus, comprising:

at least one image forming unit configured to form an image on a recording sheet which is conveyed along a sheet feeding path;

a feeder unit configured to feed the recording sheet in the sheet feeding path; and

a frame unit configured to support the image forming unit and the feeder unit;

wherein the frame unit includes;

a pair of plate-like metal frames, each arranged on each side of the sheet feeding path, each plate-like metal frame having an inner surface extending in a parallel direction to the sheet feeding path and in a perpendicular direction of a surface of the recording sheet, the inner surfaces facing each other, and

a plurality of connecting frames, which connect and hold the metal frames to be apart from each other,

wherein the image forming unit is arranged in space defined by the plurality of connecting frames and is held by the pair of metal frames to be substantially fitted in between the pair of metal frames, and

wherein the feeder unit is attached to an end of each of the pair of metal frames by an attachment system provided on each widthwise side of the feeder unit, the attachment system fixing the feeder unit to the pair of metal frames along a direction in parallel with the inner surfaces of the metal frames.

2. The image forming apparatus according to claim 1, further comprising:

a conveyor configured to convey the recording sheet in the sheet feeding path through the image forming unit; and

a recording sheet container configured to contain recording sheets in a stack, the recording sheet being supplied to the conveyor via the feeder unit,

wherein the image forming unit, the conveyor, and the recording sheet container are arranged to be overlapped with one another;

wherein the feeder unit is arranged in a direction perpendicular to the overlapping direction of the image forming unit, the conveyor, and the recording sheet container with respect to the conveyor; and

wherein the feeder unit feeds the recording sheet supplied from the recording sheet container along an approximately U-shaped curve to the conveyor.

3. The image forming apparatus according to claim 2,

wherein a plurality of image forming units are arranged along the sheet feeding path;

wherein the conveyor includes a conveyor belt extending along the sheet feeding path;

wherein the recording sheet container is arranged in parallel with the conveyor belt; and

wherein the feeder unit includes a first roller to pick up the recording sheet from the recording sheet container and a second roller to feed the recording sheet picked up by the first roller to the conveyor belt.

4. The image forming apparatus according to claim 1,

wherein each of the pair of metal frames has a guide groove to hold the image forming unit in a predetermined position within the space.

5. The image forming apparatus according to claim 4,

wherein each of the pair of metal frames has a cutout portion, which is formed on a same plane with the guide groove at the end of each of the pair of metal frames to which the feeder unit is attached;

and

wherein the feeder unit includes a pair of projections, which project outwardly, the projections being inserted in the cutout portions along the direction in parallel with the inner surfaces of the metal frames.

6. The image forming apparatus according to claim 2,

wherein the recording sheet container is removably installed in a predetermined installed position, in which the recording sheet container opposes the conveyor unit in the image forming apparatus;

and

wherein the feeder unit feeds the recording sheet from the recording sheet container to the conveyor unit and includes a positioning portion to position the recording sheet container in the predetermined installed position.

7. The image forming apparatus according to claim 4,

wherein each of the pair of metal frames includes:

a cutout portion, which is formed on a same plane with the guide groove at the end of each of the pair of metal frames to which the feeder unit is attached; and

an end surface, which is perpendicular to the inner surface of each of the metal frames;

wherein the feeder unit includes;

a pair of flange portions, each of which extends outwardly and has a surface to oppose the end surface of the metal frame; and

a pair of projections, which project outwardly, the projections being inserted in the cutout portions along the direction in parallel with the inner surfaces of the metal frames; and

wherein the pair of flange portions are spaced apart from the end surfaces of the metal frames with the pair of projections brought in contact with closed ends of the cutout portions of the metal frames.

8. The image forming apparatus according to claim 7,

wherein the end surface of each of the metal frames is formed by bending each of the metal frames outwardly.

9. The image forming apparatus according to claim 1,

wherein the plurality of connecting frames are linear pipes.

10. The image forming apparatus according to claim 1,

wherein the image forming unit is removably installed in the space through an inlet provided at a top portion of the image forming apparatus;

wherein the plurality of connecting frames includes two upper connecting frames and two lower connecting frames; and

wherein distance between the two upper connecting frames in a direction parallel with the inner surfaces of the metal frames is greater than distance between the two lower connecting frames in the direction parallel with the inner surfaces of the metal frames.