Superconducting coil fabrication

• US 8,061,016 B2
• Filed: 08/23/2002
• Issued: 11/22/2011
• Est. Priority Date: 08/24/2001
• Status: Expired due to Fees

• Current Assignee: 3-CS Ltd.
• Original Assignee: 3-CS Ltd.
• Inventors: Maher, Eamonn
• Primary Examiner(s): TUGBANG, ANTHONY D
• Application Number:
  US10/487,537
• Publication Number:
  US 20050028347A1
• Time in Patent Office: 3,378 Days
• Field of Search: 295/99, 296/05, 296/06, 298/68, 427/62, 427/63, 505/430, 505/431, 505/470, 505/490, 505/704, 505/818, 505/822, 505/473
• US Class Current: 29/599
• CPC Class Codes: H01F 41/048 Superconductive coils
• CPC Class Codes: H01F 6/02 Quenching; Protection arrangements during quenching protection circuits H02H7/001
• CPC Class Codes: H01F 6/06 Coils, e.g. winding, insulating, terminating or casing arrangements therefor
• CPC Class Codes: H10N 60/0576 characterised by the substrate
• CPC Class Codes: Y10S 505/704 Wire, fiber, or cable
• CPC Class Codes: Y10S 505/818 Coating
• CPC Class Codes: Y10S 505/822 Shaping
• CPC Class Codes: Y10T 29/49002 Electrical device making
• CPC Class Codes: Y10T 29/49014 Superconductor
• CPC Class Codes: Y10T 29/49071 by winding or coiling
• CPC Class Codes: Y10T 29/49194 Assembling elongated conductors, e.g., splicing, etc.

Abstract

A method of fabricating a superconducting coil is provided which includes fabricating individual coil windings by depositing, shaping and texturing superconductive material in situ on a former which has a substantially curved surface.

Claims

1. A method of fabricating a superconducting coil, by fabricating individual coil windings by depositing, shaping and texturing superconductive material and buffer material on a former which has a substantially curved surface, the method comprising the steps of:

forming a textured buffer layer on the former;

depositing a first layer of superconductive material over the textured buffer layer so as to copy the crystallographic texture of the textured buffer layer to the first layer of superconductive material;

depositing a second buffer layer over the first layer of superconductive material so as to copy the crystallographic texture of the first layer of superconductive material to the second buffer layer;

depositing a second layer of superconductive material over the second buffer layer so as to copy the crystallographic texture of the second buffer layer to the second layer of superconductive material;

depositing further buffer layers and layers of superconductive material alternately so as to copy the crystallographic texture of each underlying layer to each overlying layer, the depositing, shaping and texturing forming successive coil windings in the layers of the superconductive material;

forming a reinforcement shell on the coil after depositing the layers of superconductive material;

forming a textured layer on the surface of the reinforcement shell to define a further buffer layer using the same process as used on the textured buffer layer;

forming further coil windings by the addition of sequential superconducting and buffer layers; and

providing connecting links to connect the ends of adjacent coil windings.

2. A method as claimed in claim 1, wherein the former defines a substantially cylindrical surface.

3. A method as claimed in claim 2, wherein the former defines a substantially right circular cylindrical surface.

4. A method as claimed in claim 1, wherein each layer of superconductive material is deposited by a film deposition technique.

5. A method as claimed in claim 1, wherein each of the textured buffer layers is deposited by a film deposition technique.

6. A method as claimed in claim 5, further comprising an initial step of forming a spiral of textured buffer layers on the former.

7. A method as claimed in claim 5, further including the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby each film is patterned by masking or machining operations before or after film deposition by the film deposition means.

8. A method as claimed in claim 5, further including the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby the films are patterned in-situ.

9. A method as claimed in claim 5, further including the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby the films are patterned using lithographic techniques allowing a tailoring of coil properties by controlling the geometry of the superconducting paths at every point on the surface.

10. A method as claimed in claim 1, wherein the textured buffer layer is formed by helically positioning a flexible textured tape onto the former.

11. A method as claimed in claim 1, wherein the textured buffer layer is formed by a film deposition technique.

12. A method as claimed in claim 1, wherein the textured buffer layer is written onto the former using the IBAD technique using a fixed ion beam and rotating and translating the former.

13. A method as claimed in claim 12, further including the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby each film is patterned by masking or machining operations before or after film deposition by the film deposition means.

14. A method as claimed in claim 12, further including the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby the films are patterned in-situ.

15. A method as claimed in claim 12, further including the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby the films are subsequently patterned using lithographic techniques allowing a tailoring of coil properties by controlling the geometry of the superconducting paths at every point on the surface.

16. A method as claimed in claim 1, wherein each of the layers of superconductive material is a YBCO layer.

17. A method as claimed in claim 1, wherein the connecting links are provided within the former.

18. A method as claimed in claim 1, wherein each of the connecting links includes a fault current limiter.

19. A method as claimed in claim 1, wherein all the depositing steps take place in a film deposition chamber.

20. A method as claimed in claim 19, wherein the former is provided with a spirally-wound heater winding wire, the turns of which are spaced by a means for spacing, said textured layer is deposited to form a spiral track between the turns of the heater winding, the first layer of superconductive material is deposited over the textured layer, and the first buffer layer is deposited on top of the first layer of superconductive material to form a first coil winding, a second heater winding wire is wound between the turns of the first heater winding wire, the first heater winding is removed, the second layer of superconductive material is deposited on top of the first buffer layer to form a second coil winding, and the process of providing winding heater wires and depositing buffer layers and layers of superconductive material is repeated to form additional coil windings as required, each deposition process transferring the crystallographic texture of the underlying layer to a newly-deposited layer.

21. A method as claimed in claim 20, wherein the means for spacing the turns of the spirally-wound heater winding wire is the diameter of the wire.

22. A method as claimed in claim 20, wherein the means for spacing the turns of the spirally-wound heater winding wire is by grooves in the former.

23. A method as claimed in claim 20, further comprising the step of circulating coolant within the former.

24. A method as claimed in claim 20, further comprising the step of testing, in situ, each coil winding in terms of texture or superconducting performance.

25. A method as claimed in claim 1, wherein the fabrication of a multilayered textured superconducting coil includes the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby each film is patterned by masking or machining operations before or after film deposition by the film deposition means.

26. A method as claimed in claim 1, wherein the fabrication of a multilayered textured superconducting coil includes the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby the films are patterned in-situ.

27. A method as claimed in claim 1, wherein the fabrication of a multilayered textured superconducting coil includes the steps of fabricating superconductor coil windings and insulating layers by film deposition means, whereby the films are patterned using lithographic techniques allowing a tailoring of coil properties by controlling the geometry of the superconducting paths at every point on the surface.

28. A method of fabricating a superconducting coil, by fabricating individual coil windings by depositing, shaping and texturing superconductive material and buffer material on a former which has a substantially curved surface, the method comprising the steps of:

forming a textured buffer layer on the former;

depositing a first layer of superconductive material over the textured buffer layer so as to copy the crystallographic texture of the textured buffer layer to the first layer of superconductive material;

depositing a second buffer layer over the first layer of superconductive material so as to copy the crystallographic texture of the first layer of superconductive material to the second buffer layer;

depositing a second layer of superconductive material over the second buffer layer so as to copy the crystallographic texture of the second buffer layer to the second layer of superconductive material;

depositing further buffer layers and layers of superconductive material alternately so as to copy the crystallographic texture of each underlying layer to each overlying layer, the depositing, shaping and texturing forming successive coil windings in the layers of the superconductive material;

forming a reinforcement shell on the coil after depositing the layers of superconductive material;

forming a textured layer on the surface of the reinforcement shell to define a further buffer layer using the same process as used on the textured buffer layer; and

forming further coil windings by the addition of sequential superconducting and buffer layers,

wherein all the depositing steps take place in a film deposition chamber, and

wherein the depositing of the buffer layers occurs from one side of the deposition chamber, and the depositing of the layers of superconductive material occurs from the opposite side of the deposition chamber, and the former is rotated during each deposition step.

29. A method as claimed in claim 28, wherein the two sides of the deposition chamber are separated by baffles.

30. A method of fabricating a superconducting coil, by fabricating individual coil windings by depositing, shaping and texturing superconductive material and buffer material on a former which has a substantially curved surface, the method comprising the steps of:

forming a textured buffer layer on the former;

depositing a first layer of superconductive material over the textured buffer layer so as to copy the crystallographic texture of the textured buffer layer to the first layer of superconductive material;

depositing a second buffer layer over the first layer of superconductive material so as to copy the crystallographic texture of the first layer of superconductive material to the second buffer layer;

depositing a second layer of superconductive material over the second buffer layer so as to copy the crystallographic texture of the second buffer layer to the second layer of superconductive material;

depositing further buffer layers and layers of superconductive material alternately so as to copy the crystallographic texture of each underlying layer to each overlying layer, the depositing, shaping and texturing forming successive coil windings in the layers of the superconductive material;

forming a reinforcement shell on the coil after depositing the layers of superconductive material;

forming a textured layer on the surface of the reinforcement shell to define a further buffer layer using the same process as used on the textured buffer layer;

forming further coil windings by the addition of sequential superconducting and buffer layers; and

providing connecting links between the layers of the superconductive material.