Insulated siding system

• US 8,061,097 B2
• Filed: 03/10/2011
• Issued: 11/22/2011
• Est. Priority Date: 09/12/2008
• Status: Active Grant

• Current Assignee: Progressive Foam Technologies Incorporated
• Original Assignee: Progressive Foam Technologies Incorporated
• Inventors: Culpepper, Patrick M., Holt, John Timothy
• Primary Examiner(s): Canfield; Robert
• Application Number:
  US13/044,935
• Publication Number:
  US 20110154760A1
• Time in Patent Office: 257 Days
• Field of Search: 523/097, 523/098, 523/091.6, 525/060.5, 525/39, 525/20, 525/21, 525/46, 525/52, 525/821, 525/921
• US Class Current: 52/309.7
• CPC Class Codes: E04C 2/243 one at least of the material being insulating
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
• CPC Class Codes: E04F 13/0878 the basic insulating layer comprising mutual alignment or interlocking means

Abstract

An insulated siding panel comprises a foam insulation layer, an attachment member, and optionally a veneer layer. The foam insulation layer comprises a front face, a rear face, a tongue along a first end edge, a groove along a second end edge, and a slot defined in the rear face. The attachment member comprises an attachment rail and a member extending transversely from the attachment rail. The member of the attachment member is inserted into the slot of the foam insulation layer. When present, the veneer layer is attached to the front face of the foam insulation layer. When joined with other insulated siding panels, the interlocking occurs along the foam insulation layers to form an unbroken layer of insulation.

Claims

1. An insulated siding panel comprising:

a foam insulation layer comprising a front face, a rear face, a first joining element defined in a first end edge, a second joining element defined in a second end edge, a recess in the rear face along the second end edge, and a female connecting member in the rear face;

a veneer layer attached to the front face of the foam insulation layer; and

an attachment member comprising a main portion, a male connecting member extending approximately transversely from the main portion into the female connecting member, and an attachment rail extending beyond the first end edge;

wherein the first and second joining elements are substantially complementary in shape so that adjacent panels can engage each other, and optionally wherein adjacent panels form a seal.

2. The insulated siding panel of claim 1, wherein one of the joining elements is a tongue and the other joining element is a groove.

3. The insulated siding panel of claim 1, wherein the male connecting member extends substantially perpendicularly from the main portion.

4. The insulated siding panel of claim 1, wherein the foam insulation layer is formed from a polystyrene, polyurethane, polyisocyanurate, polyethylene, polypropylene, or combinations thereof.

5. The insulated siding panel of claim 1, wherein the veneer layer further comprises a channel cooperating with a lip of the front face of the foam insulation layer.

6. The insulated siding panel of claim 1, wherein a first end edge of the veneer layer does not extend beyond the first end edge of the foam insulation layer.

7. The insulated siding panel of claim 1, wherein a second end edge of the veneer layer extends beyond the second end edge of the foam insulation layer.

8. The insulated siding panel of claim 1, wherein the veneer layer comprises a flexible seal extending downwards and outwards from a first front end edge of the veneer layer.

9. The insulated siding panel of claim 1, wherein the veneer layer is formed from vinyl, polypropylene, a fiber-cement material, aluminum, steel, a wood-plastic composite, a cementitious coating, wood, or combinations thereof.

10. The insulated siding panel of claim 1, wherein adjacent panels form a seal.

11. The insulated siding panel of claim 4, wherein the polystyrene is expanded polystyrene.

12. The insulated siding panel of claim 4, wherein the polystyrene is extruded polystyrene.

13. The insulated siding panel of claim 1, wherein the veneer layer has a thickness of from 0.020 inches to 0.036 inches.

14. The insulated siding panel of claim 1, wherein insulated siding panel has a length of between 36 inches and 240 inches.

15. The insulated siding panel of claim 1, wherein the insulated siding panel has a length of 144 inches to 240 inches.

16. The insulated siding panel of claim 1, wherein the insulated siding panel has a width of between 7 inches and 48 inches.

17. The insulated siding panel of claim 1, wherein the insulated siding panel has a width of between 8 and 36 inches.

18. The insulated siding panel of claim 1, wherein the insulated siding panel has a total thickness of from about 0.2 inches to about 10 inches.

19. An insulated siding panel, comprising:

a foam insulation layer comprising a front face, a rear face, a first joining element defined in a first end edge, a second joining element defined in a second end edge, and a recess in the rear face along the second end edge;

a veneer layer attached to the front face of the foam insulation layer; and

an attachment member mounted to the rear face and extending beyond the first end edge;

wherein the first and second joining elements are substantially complementary in shape so that adjacent panels can engage each other, and optionally wherein adjacent panels form a seal; and

wherein the rear face of the foam insulation layer comprises drainage grooves.