Cutting element apparatuses, drill bits including same, methods of cutting, and methods of rotating a cutting element

• US 8,061,452 B2
• Filed: 10/22/2010
• Issued: 11/22/2011
• Est. Priority Date: 10/11/2005
• Status: Active Grant

• Current Assignee: US Synthetic Corporation (ChampionX Corporation)
• Original Assignee: US Synthetic Corporation (ChampionX Corporation)
• Inventors: Cooley, Craig H., Sexton, Timothy N., Johnson, Christopher F., Peterson, S. Barrett, Lund, Jeffrey
• Primary Examiner(s): Stephenson; Daniel P
• Application Number:
  US12/910,686
• Publication Number:
  US 20110088955A1
• Time in Patent Office: 396 Days
• Field of Search: 175/432, 175/426, 175/383, 175/342
• US Class Current: 175/383
• CPC Class Codes: B23B 27/12 with a continuously-rotated circular cutting edge; Holders therefor
• CPC Class Codes: E21B 10/08 Roller bits E21B10/26 takes precedence; roller core bits E21B10/06; characterised by wear resisting parts E21B10/50
• CPC Class Codes: E21B 10/55 with preformed cutting elements
• CPC Class Codes: E21B 10/567 with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44
• CPC Class Codes: E21B 10/633 independently detachable

Abstract

A subterranean drilling system may include a drill string and a rotary drill bit coupled to the drill string. The rotary drill bit may include a bit body and a cutting element coupled to the bit body, with the cutting element being structured to rotate in response to torque applied to the cutting element. The system also may include a cam assembly coupled to the drill string, a cam follower assembly in contact with a cam surface of the cam assembly, and a torque-applying structure coupled to the cam follower assembly. The torque-applying structure may be configured to apply torque to the cutting element in response to relative rotation between the cam assembly and the cam follower assembly.

Claims

1. A rotary drill bit for drilling a subterranean formation, the rotary drill bit comprising:

a bit body; and

a cutting element coupled to the bit body and structured to rotate in response to torque applied to the cutting element, the cutting element comprising;

a first portion; and

a second portion mechanically coupled to the first portion;

wherein the first portion of the cutting element is structured to decouple from the second portion of the cutting element when a torque developed between the first and second portions exceeds a selected magnitude.

2. The rotary drill bit of claim 1, wherein the second portion of the cutting element comprises at least one engaging structure structured to engage at least one engaging structure of the first portion of the cutting element.

3. The rotary drill bit of claim 1, wherein the first portion of the cutting element comprises a superabrasive table bonded to a substrate.

4. The rotary drill bit of claim 1, wherein the second portion of the cutting element comprises a friction material structured to engage a friction material of the first portion of the cutting element.

5. A rotary drill bit for drilling a subterranean formation, the rotary drill bit comprising:

a bit body;

a coupling structure; and

a cutting element, the cutting element comprising;

a first portion having a top surface and a bottom surface, the first portion comprising an element from at least one of;

group 6 of the periodic table;

group 9 of the periodic table; and

a second portion bonded to the bottom surface of the first portion, the second portion comprising iron;

wherein the second portion is structured to be threadedly coupled to the coupling structure, and wherein the coupling structure and the cutting element are coupled with the bit body in such a manner to enable rotation of the cutting element and the coupling structure as a unit relative to the bit body during drilling.

6. The drill bit of claim 5, wherein the first portion comprises tungsten carbide.

7. The drill bit of claim 5, wherein the second portion comprises steel.

8. The drill bit of claim 5, wherein at least a portion of the second portion is coated with an erosion resistant material.

9. The drill bit of claim 8, wherein the erosion resistant material comprises tungsten carbide.