Apparatus and methods for inserting an implant

• US 8,062,303 B2
• Filed: 01/12/2007
• Issued: 11/22/2011
• Est. Priority Date: 08/16/2006
• Status: Active Grant

• Current Assignee: K2M, Inc (Stryker Corporation)
• Original Assignee: K2M, Inc (Stryker Corporation)
• Inventors: Pike, Adam A., Berry, Bret M., Lee, Randall F., Zigler, Jack E., Guyer, Richard D.
• Primary Examiner(s): Barrett; Thomas C.
• Assistant Examiner(s): BATES, DAVID W
• Application Number:
  US11/622,545
• Publication Number:
  US 20080275455A1
• Time in Patent Office: 1,775 Days
• Field of Search: 606/86.A, 606/86.B, 606/99, 606/104, 606/90, 600/221, 600/222, 600/219
• US Class Current: 606/90
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30892 parallel
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4628 with linear motion along or rotating motion about an axis transverse to the instrument axis or to the implantation direction, e.g. clamping

Abstract

A system and method for inserting an implant into a cavity is disclosed, which may include advancing an implant insertion instrument toward a pair of adjacent bodies, the implant insertion instrument having two opposed ramps, wherein each ramp has a distal tip and wherein the longitudinal axes of the opposed ramps are separated by an initial angle; inserting the distal tips of the opposed ramps between the adjacent bodies, thereby creating an initial interbody cavity between the adjacent bodies; expanding the interbody cavity while maintaining the initial angle between the longitudinal axes of the opposed ramps; placing the implant in a final location between the adjacent bodies; transferring a compressive force urging the adjacent bodies together from the opposed ramps to the implant; and extracting the implant insertion instrument from the interbody cavity.

Claims

1. An instrument for inserting an implant, comprising:

a first ramp including a vertebral contact surface and opposing lateral edges, each extending parallel to a first longitudinal axis between proximal and distal ends thereof;

a second ramp including a vertebral contact surface and opposing lateral edges, each extending parallel to a second longitudinal axis between proximal and distal ends thereof; and

at least one distraction guide including;

(i) first and second faces directed medially toward one another, and each including first and second engagement structures slidingly engaging a respective one of the lateral edges of the first and second ramps such that an initial angle is established between the first and second longitudinal axes, and (ii) an implant clamping structure for engaging the implant during insertion, wherein;

advancement of the distraction guide, and the implant engaged therewith, distally results in sliding of the first and second engagement structures of each of the first and second faces along the respective lateral edges of the first and second ramps and parallel to respective ones of the first and second longitudinal axes such that the respective vertebral contact surfaces of the first and second ramps separate while holding the initial angle substantially constant.

2. The insertion instrument of claim 1, wherein the initial angle is a non-zero angle.

3. The insertion instrument of claim 1, wherein the first and second engagement structures of each of the first and second faces extends along respective longitudinal edges thereof, and the longitudinal edges of each of the first and second faces are oriented at the initial angle with respect to one another.

4. The insertion instrument of claim 3, wherein:

each of the lateral edges of the first and second ramps includes an angled surface laying in a plane transverse a respective one of the vertebral contact surfaces; and

each of the first and second engagement structures of the first and second faces includes a correspondingly angled surface engaging a respective one of the angled surfaces of the first and second ramps,

wherein each of the angled surfaces engages and slides with respect to a respective one of the correspondingly angled surfaces such that a compressive load urging the first and second vertebral contact surfaces toward one another is transferred through the angled and correspondingly angled surfaces to the distraction guide during sliding.

5. The insertion instrument of claim 4, wherein the angled and correspondingly angled surfaces are at an angle of about 45 degrees with respect to an associated one of the vertebral contact surfaces.

6. The insertion instrument of claim 1, wherein the separation of the first and second ramps, while maintaining the initial angle therebetween substantially constant, operates to provide parallel distraction of adjacent bodies when the insertion instrument is positioned within an interbody cavity.

7. The insertion instrument of claim 1, wherein each of the vertebral contact surfaces are sized and shaped to engage adjacent vertebral bodies of an intervertebral cavity.

8. The insertion instrument of claim 7, wherein the at least one distraction guide is configured to accommodate the implant for insertion into the intervertebral cavity.

9. The insertion instrument of claim 8, wherein the distraction guide is configured to receive a compressive force imparted by the intervertebral cavity on the first and second ramps, thereby avoiding loading the implant with the compressive force during insertion of the instrument into the intervertebral cavity.

10. The insertion instrument of claim 9, wherein the distraction guide operates to discontinue receiving the compressive force imparted by the intervertebral cavity once the implant insertion is complete, thereby transferring the compressive force to the implant.

11. The insertion instrument of claim 1, wherein the at least one distraction guide operates to move laterally with respect to the first and second longitudinal axes of the first and second ramps.

12. The insertion instrument of claim 11, wherein a geometric interface between the distraction guide and the first and second ramps is configured such that the lateral motion of the distraction guide enables the first and second ramps to approach one another in response to a compressive force acting upon the first and second ramps.

13. The insertion instrument of claim 12, wherein the geometric interface comprises at least one angled surface along a longitudinal edge of at least one of the first and second faces of the distraction guide.

14. The insertion instrument of claim 13, wherein the geometric interface further comprises at least one angled surface along a longitudinal edge of at least one of the first and second ramps that engages the angled surface on the distraction guide.

15. The insertion instrument of claim 10, wherein the discontinuation of receipt of the compressive force by the distraction guide operates to cause the first and second ramps to reduce a separation distance therebetween in response to the compressive force.

16. The insertion instrument of claim 15, wherein the separation distance between the first and second ramps is reduced such that the distance between the outer surfaces of the first and second ramps is less than the thickness of the implant.

17. The insertion instrument of claim 16, wherein the first and second ramps operate to reduce the separation distance therebetween without contacting the implant.

18. The insertion instrument of claim 17, wherein at least one of the first and second ramps comprises at least one finger portion that is configured to move along a side of the implant without contacting the implant as the separation distance between the first and second ramps is reduced.

19. The insertion instrument of claim 16, wherein the reduction in the distance between the first and second ramps enables removal of the insertion instrument from the intervertebral cavity in the absence of compressive force on the first and second ramps from the intervertebral cavity.

20. The insertion instrument of claim 1, wherein the distraction guide includes engagement elements having dimensions corresponding to those of the implant.

21. The insertion instrument of claim 20, wherein the engagement elements includes a plurality of grasping jaws for grasping the implant within the insertion instrument.

22. The insertion instrument of claim 1, wherein advancement of distraction guide, and the implant engaged therewith, proximally permits sliding the respective vertebral contact surfaces of the first and second ramps past the distraction guide and the implant in a distal direction.