Energy storage system and method of sequentially charging a first and second battery cell based on voltage potential

• US 8,063,607 B2
• Filed: 11/25/2008
• Issued: 11/22/2011
• Est. Priority Date: 01/25/2008
• Status: Active Grant

• Current Assignee: Energizer Brands, LLC (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Hoffman, Peter F, Huang, Frank F, Spartano, David A, Crawford, John D
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): Hernandez; Manuel
• Application Number:
  US12/277,367
• Publication Number:
  US 20090189566A1
• Time in Patent Office: 1,092 Days
• Field of Search: 320/124
• US Class Current: 320/124
• CPC Class Codes: F21L 4/02 characterised by the provision of two or more light sources
• CPC Class Codes: F21V 23/0414 specially adapted to be used with portable lighting devices
• CPC Class Codes: F21V 29/75 with fins or blades having different shapes, thicknesses or spacing
• CPC Class Codes: F21V 29/76 with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
• CPC Class Codes: F21V 5/006 applied to portable lighting devices
• CPC Class Codes: F21V 5/007 Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane combination of two or more refractors F21V5/008
• CPC Class Codes: F21W 2111/10 for personal use, e.g. hand-held
• CPC Class Codes: F21Y 2113/00 Combination of light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/32 Pulse-control circuits
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: H05B 47/10 Controlling the light source

Abstract

A lighting system is provided that includes at least one lighting device, at least one connector, and a plurality of external power sources. The external power sources are adapted to be electrically connected to the lighting device by the connector. One of the external power sources is an energy storage system having a plurality of battery cells. A first charging method is utilized when a voltage potential of first and second battery cells is less than a voltage potential threshold, a second charging method is utilized when the voltage potential of the first and second battery cells is equal to or greater than the voltage potential threshold, and the first charging method is utilized to charge the first battery cell prior to charging the second battery cell when the first battery cell voltage potential is below the voltage potential threshold and greater than the second battery cell voltage potential.

Claims

1. An energy storage system comprising:

a plurality of battery cells configured to be electrically connected to a power source, said plurality of battery cells comprising;

a first battery cell; and

a second battery cell; and

a controller in communication with said first and second battery cells, said controller controls an electrical current supplied to said first and second battery cells, such that a first charging method is utilized when a voltage potential of said first and second battery cells is less than a first voltage potential threshold, respectively, and a second charging method is utilized when said voltage potential of said first and second battery cells is equal to or greater than said first voltage potential threshold, wherein said first charging method charges at least one of said first and second battery cells at a greater rate than said second charging method, and said first charging method is utilized to charge said first battery cell prior to being utilized to charge said second battery cell when said voltage potential of said first battery cell is below said first voltage potential threshold and greater than said voltage potential of said second battery cell, and wherein the second charging method charges one of the first and second battery cells having the lowest voltage potential equal to or greater than the first voltage potential threshold prior to charging the other of the first and second battery cells.

2. The energy storage system of claim 1, wherein a substantially constant electrical current is supplied to said first battery cell prior to providing said electrical current to said second battery cell when said voltage potential of said first battery cell is greater than said voltage potential of said second battery cell.

3. The energy storage system of claim 1, wherein said first charging method comprises supplying a substantially constant electrical current, and said second charging method comprises supplying an electrical current at a substantially constant voltage potential.

4. The energy storage system of claim 1, wherein at least a portion of said plurality of battery cells are at least one comprising:

a lithium battery cell;

a lithium-ion (Li-Ion) battery cell; and

a nickel metal hydride (NiMH) battery cell.

5. The energy storage system of claim 1, wherein an electrical current supplied to at least a portion of said plurality of battery cells has a voltage potential of approximately eight volts (8V) to twelve volts (12V).

6. The energy storage system of claim 1, wherein said controller tapers off an electrical current supplied to said first battery cell when utilizing the second charging method.

7. The energy storage system of claim 1, wherein said controllers controls an electrical current supplied to said plurality of battery cells based upon a monitored temperature of at least one of said plurality of battery cells.

8. The energy storage system of claim 1, wherein said first charging method comprises said controller controlling a supply of an electrical current to said first and second battery cells, such that a substantially constant electrical current is supplied to said first battery cell for a period of time when said voltage potential of said first battery cell is below said first voltage potential threshold, and then controlling said substantially constant electrical current being supplied to said second battery cell when said voltage potential of said second battery cell is below said first voltage potential threshold.

9. The energy storage system of claim 1, wherein said second charging method comprises said controller controlling a supply of an electrical current to said first and second battery cells, such that said electrical current at a substantially constant voltage potential is supplied to said first battery when substantially all of said plurality of battery cells have a voltage potential of at least one of equal to or greater than said first voltage potential threshold.

10. The energy storage system of claim 1, wherein said plurality of battery cells are electrically connected in series in a trilobe cartridge.

11. The energy storage system of claim 1, wherein the energy storage system charges first and second battery cells of a flashlight system.

12. An energy storage system comprising:

a plurality of battery cells configured to be electrically connected to a power source, said plurality of battery cells comprising;

a first battery cell; and

a second battery cell; and

a controller in communication with said first and second battery cells, said controller controls an electrical current supplied to said first and second battery cells, such that a substantially constant electrical current is supplied to said first and second battery cells for a period of time when a voltage potential of said first and second battery cells is less than a first voltage potential threshold, respectively, and controlling an electrical current at a substantially constant voltage potential that is supplied to said first and second battery cells when said voltage potential of said first and second battery cells is equal to or greater than said first voltage potential threshold, said substantially constant electrical current is supplied to said first battery cell prior to providing an electrical current to said second battery cell, wherein said voltage potential of said first battery cell is below said first voltage potential threshold, and said voltage potential of said first battery cell is greater than said voltage potential of said second battery cell, and wherein the electrical current at a substantially constant voltage potential is supplied to one of the first and second battery cells having the lowest voltage potential equal to or greater than the first voltage potential threshold prior to charging the other of the first and second battery cells.

13. The energy storage system of claim 12, wherein said electrical current supplied to at least a portion of said plurality of battery cells has a voltage potential of approximately eight volts (8V) to twelve volts (12V).

14. The energy storage system of claim 12, wherein said controllers controls said electrical current supplied to said plurality of battery cells based upon a monitored temperature of at least one of said plurality of battery cells.

15. The energy storage system of claim 12, wherein said plurality of battery cells are electrically connected in series in a trilobe cartridge.

16. A method of charging a plurality of battery cells in an energy storage system, said method comprising the steps of:

charging one of a first battery cell and a second battery cell utilizing a first charging method when at least one of said first and second battery cells have a voltage potential less than a first voltage potential threshold;

charging one of said first battery cell and second battery cell utilizing a second charging method when said first and second battery cells have a voltage potential equal to or greater than said first voltage potential threshold, wherein said first charging method charges said first and second battery cells at a quicker rate than said second charging method;

charging one of said first and second battery cells having the greatest voltage potential that is below the first voltage potential utilizing said first charging method prior to charging the other of said first and second battery cells; and

wherein the second charging method charges one of the first and second battery cells having the lowest voltage potential equal to or greater than the first voltage potential threshold prior to charging the other of the first and second battery cells.

17. The method of claim 16 further comprising the step of supplying said electrical current to said first battery cell based upon a monitored temperature of at least said first battery cell.

18. The method of claim 16 further comprising the step of utilizing said first charging method to supply a substantially constant electrical current to said first battery cell for a period of time when said voltage potential is below said first voltage potential threshold, and then utilizing said first charging method to supply said substantially constant electrical current to said second battery cell when said voltage potential of said second battery cell is below said first voltage potential threshold.

19. The method of claim 16 further comprising the step of supplying said electrical current at said substantially constant voltage potential to said first battery when substantially all of a plurality of battery cells that have a voltage potential of at least one of equal to and greater than said first voltage potential threshold.

20. The method of claim 16, wherein said electrical current is supplied at a voltage potential of approximately eight volts (8V) to twelve volts (12V).

21. The method of claim 16, wherein at least a portion of the plurality of battery cells are at least one comprising:

a lithium battery cell;

a lithium-ion (Li-Ion) battery cell; and

a nickel metal hydride (NiMH) battery cell.

22. The method of claim 16, wherein said first charging method comprises supplying a substantially constant electrical current, and said second charging method comprises supplying an electrical current at a substantially constant voltage potential.

23. A method of charging a plurality of battery cells in an energy storage system, said method comprising the steps of:

charging one of a first battery cell and a second battery cell by supplying a substantially constant electrical current when at least one of said first and second battery cells have a voltage potential less than a first voltage potential threshold;

charging one of said first and second battery cells by supplying an electrical current at a substantially constant voltage potential when said first and second battery cells have a voltage potential equal to or greater than said first voltage potential threshold;

charging one of said first and second battery cells having the greatest voltage potential that is below the first voltage potential by supplying said substantially constant electrical current prior to charging the other of said first and second battery cells; and

wherein the electrical current supplied at a substantially constant voltage potential is supplied to one of the first and second battery cells having the lowest voltage potential equal to or greater than the first voltage potential threshold prior to charging the other of the first and second battery cells.

24. The method of claim 23 further comprising the step of supplying said electrical current to said first battery cell based upon a monitored temperature of at least said first battery cell.

25. The method of claim 23 further comprising the step of supplying said substantially constant electrical current to said first battery cell for a period of time when said voltage potential is below said voltage potential threshold, and then supplying said substantially constant electrical current to said second battery cell when said voltage potential of said second battery cell is below said first voltage potential threshold.

26. The method of claim 23 further comprising the step of supplying said electrical current at said substantially constant voltage potential to said first battery when substantially all of a plurality of battery cells that have a voltage potential of at least one of equal to and greater than said first voltage potential threshold.

27. The method of claim 23, wherein said electrical current is supplied at a voltage potential of approximately eight volts (8V) to twelve volts (12V).

28. The method of claim 23, wherein at least a portion of the plurality of battery cells are at least one comprising:

a lithium battery cell;

a lithium-ion (Li-Ion) battery cell; and

a nickel metal hydride (NiMH) battery cell.